Non-metallic transmission cables and method for terminating the same

• US 6,605,783 B1
• Filed: 10/14/1997
• Issued: 08/12/2003
• Est. Priority Date: 10/14/1997
• Status: Expired due to Term

• Current Assignee: Furukawa Electric North America Incorporated (Furukawa Electric Company Limited)
• Original Assignee: Fitel USA Corporation (Furukawa Electric Company Limited)
• Inventors: Reed, William C.
• Primary Examiner(s): Mayo, III, William H.
• Application Number:
  US08/949,803
• Time in Patent Office: 2,128 Days
• Field of Search: 174/120.R, 174/121.R, 174/113.R, 174/102.R, 174/122.R, 385/100, 385/76, 385/101, 385/102, 385/103, 385/110, 385/113
• US Class Current: 174/120.00R
• CPC Class Codes: G02B 6/3887 Anchoring optical cables to connector housings, e.g. strain relief features
• CPC Class Codes: G02B 6/3889 using encapsulation for protection, e.g. adhesive, molding or casting resin
• CPC Class Codes: G02B 6/4428 Penetrator systems in pressure-resistant devices
• CPC Class Codes: G02B 6/4471 Terminating devices demountable connectors G02B6/3807; Cable clamps
• CPC Class Codes: Y10T 29/49123 Co-axial cable
• CPC Class Codes: Y10T 29/49169 Assembling electrical component directly to terminal or elongated conductor
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor
• CPC Class Codes: Y10T 29/49181 by deforming
• CPC Class Codes: Y10T 29/49183 of ferrule about conductor and terminal
• CPC Class Codes: Y10T 29/49185 of terminal
• CPC Class Codes: Y10T 29/4919 Through insulation
• CPC Class Codes: Y10T 29/49192 with insulation removal
• CPC Class Codes: Y10T 428/2933 Coated or with bond, impregnation or core
• CPC Class Codes: Y10T 428/2971 Impregnation

Abstract

This invention relates to non-metallic, corrosion-resistant strength systems for underwater power and communications systems and methods for terminating such cables. The strength system comprises two non-metallic strength members; each strength member is comprised of at least one glass strand, and each strand is comprised of a plurality of glass filaments that are bound together with a polymeric material. The first strength member is applied in a helical lay over transmission media which forms the core of the cable, and the second strength member is applied over the lay of the first strength member in a helical lay having a circular direction opposite to the lay of the first strength member. The invention further embraces a method of terminating such cables involving the use of an inner termination cone, an adhesive used to secure the strength members onto the inner termination cone, and an outer termination cone which is secured over the inner termination cone and adjoining strength members.

Claims

1. A power and communications transmission medium for use in an underwater environment, comprising:

an optical fiber core structure having an outer diameter for providing communications transmission;

at least one layer of conductive material other than steel concentrically surrounding the outer diameter of the core structure adapted to provide power transmission, strengthen and protect the medium, and absorb underwater pressures;

first and second non-metallic strength members concentrically surrounding the at least one layer of conductive material, each of the first and second non-metallic strength members comprising a plurality of strands wherein each strand is comprised of a plurality of filaments bound together and impregnated with a polymeric material such that the first and second non-metallic strength members mechanically shield the at least one layer of conductive material from the underwater environment,

wherein the first strength member is wrapped in a helical lay around the at least one layer of conductive material in a first direction, and the second strength member is wrapped in a helical lay around the first strength member in a second direction opposite the first direction; and

an outer jacket concentrically surrounding the strength members.

2. The communications system of claim 1, further comprising a layer of insulating material surrounding the first and second strength members.

3. The communications system of claim 1, in which the at least one layer of conductive material comprises a plurality of copper conductors.

4. The communications system according to claim 1, in which the filaments forming the strands of the strength members are comprised of glass or fiberglass.

5. The communications system according to claim 1, in which the polymeric material comprises a silane material having an organo-functional group selected to couple to the filaments.

6. The communications system according to claim 1, in which each strand of the strength members has a generally rectangular shape so that each strand has two long sides, the core has a generally circular shape with a center and having radial axes running from the center of the core to a surface thereof, and the strands of each strength member are wrapped around the core so that the long sides of the strands are generally perpendicular to the radial axes of the core.

7. A deep water trunk power and communications cable adapted to be used in an underwater environment having at least one end, comprising:

an optical fiber core structure having an outer diameter for providing communications transmission;

at least one layer of conductive material other than steel concentrically surrounding the outer diameter of the core structure for providing adapted to provide power transmission, strengthen and protect the cable, and absorb underwater pressures;

first and second non-metallic strength members concentrically surrounding the at least one layer of conductive material, each of which strength member comprises a plurality of strands wherein each strand is comprised of a plurality of filaments bound together and impregnated with a polymeric material such that the first and second non-metallic strength members mechanically shield the at least one layer of conductive material from the underwater environment,

wherein the first strength member is wrapped in a helical lay around the at least one layer of conductive material in a first direction, and the second strength member is wrapped in a helical lay around the first strength member in a second direction opposite the first direction; and

an outer jacket concentrically surrounding the strength members,

wherein the at least one end is terminated by a capstan effect device.

8. The cable of claim 7, in which the cable is terminated with a termination assembly comprising an inner termination cone and an outer termination cone, wherein the inner termination cone has a predetermined length an outer surface, and an internal bore for threading therethrough the core structure, the at least one layer of conductive material, and the first and second strength members, and the outer termination cone has a bore configured to receive the inner termination cone,

whereby the cable may be terminated by removing the outer jacket from the strength members at the at least one end; unwrapping the strength members from the core structure to provide a length of exposed strength members, the length of the exposed strength members being greater than the length of the inner termination cone;

placing the inner termination cone over the exposed strength members and the core structure;

bending the length of exposed strength members over the outer surface of the inner termination cone;

securing the length of exposed strength members over the inner termination cone with an adhesive or epoxy; and

securing the outer termination cone over the length of exposed strength members and inner termination cone.