Power supply apparatus

• US 6,606,245 B2
• Filed: 10/30/2001
• Issued: 08/12/2003
• Est. Priority Date: 10/31/2000
• Status: Expired due to Fees

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: Oda, Takashi, Horiuchi, Tatsuhito, Okajima, Hideki
• Primary Examiner(s): TOLIN, GERALD P
• Application Number:
  US09/984,484
• Publication Number:
  US 20020085355A1
• Time in Patent Office: 651 Days
• Field of Search: 363/141, 363/144, 165/121-126, 165/43, 165/80.3, 174/16.1, 257/712, 257/713, 257/721, 361/698, 361/692, 361/694, 361/695, 361/715, 361/716, 361/522, 361/541, 307/147, 307/148, 307/150, 320/107, 320/150, 429/22, 429/26, 429/27, 429/30, 429/34, 429/99, 429/120
• US Class Current: 361/695
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/005 the electric storage means
• CPC Class Codes: B60K 6/28 characterised by the electric energy storing means, e.g. batteries or capacitors
• CPC Class Codes: B60K 6/405 Housings
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/643 Cylindrical cells
• CPC Class Codes: H01M 10/6556 Solid parts with flow channel passages or pipes for heat exchange closed pipes H01M10/6552
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 10/6566 Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers H01M10/6565 takes precedence
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/291 characterised by their shape
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 903/903 having energy storing means, e.g. battery, capacitor
• CPC Class Codes: Y10S 903/907 Electricity storage, e.g. battery, capacitor
• CPC Class Codes: Y10S 903/952 Housing details

Abstract

A power supply apparatus including a plurality of power modules, a holder-case, and a fan. The holder-case is box-shaped with a first surface plate and second surface plate as two surfaces, and contains a plurality of power modules arranged laterally, parallel, and in the same plane. A plurality of walls are provided between the plurality of laterally arranged power modules, and divide the holder-case interior into a plurality of rows of partitions. One row of power modules is disposed in each partition row. The power supply apparatus uses the fan to divide and induce air flow through flow inlets formed in the first surface plate into the plurality of partitions, and expels air out exhaust outlets formed in the second surface plate to cool power modules disposed inside each partition.

Claims

1. A power supply apparatus comprising:

a plurality of power modules;

a holder-case which houses the power modules in a parallel fashion in a plurality of rows, and permits the power modules to be cooled with air passing through its interior;

a fan for forcibly supplying air to, or exhausting air from, the holder-case; and

wherein;

the holder-case has a box shape and has a first surface plate and a second surface plate defining opposite surfaces, and the plurality of power modules are arranged laterally, in parallel, and in a single plane along the first surface plate and the second surface plate;

the holder-case is provided with a plurality of walls located between the rows of power modules, the walls extend from the first surface plate to the second surface plate and divide the interior of the holder-case into a plurality of rows of partitioned cooling ducts, and each row of the power modules is disposed in one of the partitioned cooling ducts;

a plurality of flow inlets are opened through the first surface plate of the holder-case so as to communicate with the partitioned cooling ducts, respectively,

the flow inlets divide and induce air flow into the partitioned cooling ducts, and exhaust outlets are opened through the second surface plate to permit air to be expelled to the outside of the holder-case after passing through the partitioned cooling ducts;

the fan is operable to create a cooling air flow that is divided and induced to flow through the first surface plate flow inlets into the partitioned cooling ducts to cool the power modules, the cooling air that has performed its cooling function is expelled from the partitioned cooling ducts via the second surface plate exhaust outlets, and thereby cooling the power modules disposed in the partitioned cooling ducts; and

an air inlet duct defined in part by a surface of the first surface plate so as to permit cooling air flow to be delivered from the outside of the holder-case to the first surface flow inlets via the fan.

2. A power supply apparatus as claimed in claim 1, wherein the flow inlets are made smaller at an upstream end of the air inlet duct than at a downstream end of the air inlet duct.

3. A power supply apparatus as claimed in claim 1, further comprising a second holder case disposed in parallel to the first holder case and on an opposite side of the air inlet duct of the first holder case.

4. A power supply apparatus as claimed in claim 1, wherein the flow inlets and the exhaust outlets are defined by slits extending in a lengthwise direction of the power modules.

5. A power supply apparatus as claimed in claim 1, wherein the power modules are shaped as circular cylinders, a lateral cross-section of inside walls of each of the partitioned cooling ducts is polygonal with at least eight sides, and cooling flow passages are formed between outer surfaces of the power modules and the inside walls so that air flowing in the partitioned cooling ducts will flow along the outer surfaces of the power modules.

6. A power supply apparatus as claimed in claim 5, wherein each cooling flow passage has a width that is nearly constant over the entire power module circumference.

7. A power supply apparatus as claimed in claim 1, wherein the power modules are shaped as circular cylinders, and lateral cross-sections of interior wall surfaces of the partitioned cooling ducts are circular to elliptical, and cooling passages are formed between outer surfaces of the power modules and the inside walls so that air flowing through the partitioned cooling ducts will flow along the outer surfaces of the power modules.

8. A power supply apparatus as claimed in claim 7, wherein each of the cooling passages has a width that is nearly constant over the entire power module circumference.

9. A power supply apparatus as claimed in claim 1, wherein the first surface plate and the second surface plate are provided with integrally formed retaining projections to hold the power modules inside of the partitioned cooling ducts.

10. A power supply apparatus as claimed in claim 1, wherein the power modules have a circular column shape and the power modules are disposed along a central axis of the corresponding partitioned cooling duct.

11. A power supply apparatus as claimed in claim 1, wherein each of the power modules comprises a plurality of rechargeable batteries connected in a linear fashion.

12. A power supply apparatus as claimed in claim 1, wherein each of the power modules comprises a plurality of high static charge capacity super capacitors connected in a linear fashion.

13. A power supply apparatus as claimed in claim 1, wherein the partitioned cooling ducts are adapted to take cooling air from outside of the holder-case through the first surface flow inlets via the air inlet duct.

14. A power supply apparatus comprising:

a plurality of power modules;

a holder-case which houses the power modules in a parallel fashion in a plurality of rows, and permits the power modules to be cooled with air passing through its interior;

a fan for forcibly supplying air to, or exhausting air from, the holder-case; and

wherein;

the holder-case has a box shape and has a first surface plate and a second surface plate defining opposite surfaces, and the plurality of power modules are arranged laterally, in parallel, and in a single plane along the first surface plate and the second surface plate;

the holder-case is provided with a plurality of walls located between the rows of power modules, the walls extend from the first surface plate to the second surface plate and divide the interior of the holder-case into a plurality of rows of partitioned cooling ducts, and each row of the power modules is disposed in one of the partitioned cooling ducts;

a plurality of flow inlets are opened through the first surface plate of the holder-case so as to communicate with the partitioned cooling ducts, respectively,

the flow inlets divide and induce air flow into the partitioned cooling ducts, and exhaust outlets are opened through the second surface plate to permit air to be expelled to the outside of the holder-case after passing through the partitioned cooling ducts;

the fan is operable to create a cooling air flow that is divided and induced to flow through the first surface plate flow inlets into the partitioned cooling ducts to cool the power modules, the cooling air that has performed its cooling function is expelled from the partitioned cooling ducts via the second surface plate exhaust outlets, and thereby cooling the power modules disposed in the partitioned cooling ducts; and

an air outlet duct defined in part by a surface of the second surface plate so as to permit air, which has been warmed by the power modules in the partitioned cooling duct, to be delivered from the second surface plate exhaust outlets to outside of the holder case via the fan.

15. A power supply apparatus as claimed in claim 14, wherein the exhaust outlets are made larger at an upstream end of the air outlet duct than at a downstream end of the air outlet duct.

16. A power supply apparatus as claimed in claim 14, further comprising a second holder case disposed in parallel to the first holder case and on an opposite side of the air outlet duct.

17. A power supply apparatus as claimed in claim 14, wherein the partitioned cooling ducts are adapted to take cooling air from outside of the holder-case through the first surface flow inlets.

18. A power supply casing comprising:

a holder-case for housing a plurality of power modules in a parallel arrangement and in a single plane,

said holder-case including a first plate, a second plate positioned in parallel to the first plate, and a plurality of parallel walls extending between said first plate and said second plate,

wherein said first plate, said second plate, and said parallel walls define a plurality of partitioned cooling ducts for holding the plurality of power modules, respectively,

wherein said first plate is formed with a plurality of air inlet openings communicating with said partitioned cooling ducts, respectively, and said second plate is formed with a plurality of air outlet openings communicating with said partitioned cooling ducts, respectively;

a fan for forcibly supplying cooling air to, or exhausting cooling air from, the partitioned cooling ducts, wherein the flow of cooling air is divided by the flow inlets so as to flow through the partitioned cooling ducts and out of the outlet openings so as to cool the power modules held in each of the partitioned cooling ducts; and

an air inlet duct defined in part by a surface of said first plate so as to permit cooling air flow to be delivered from the outside of the holder-case to the first surface plate air inlet openings via the fan, wherein the flow inlets are made smaller at an upstream end of said air inlet duct than at a downstream end of said air inlet duct.

19. A power supply apparatus as claimed in claim 18, further comprising a second holder case disposed in parallel to said first holder case and on an opposite side of said air inlet duct relative to said first holder case.

20. A power supply apparatus comprising:

a holder-case for housing a plurality of power modules a parallel arrangement in a single plane,

said holder-case including a first plate, a second plate positioned in parallel to the first plate, and a plurality of parallel walls extending between said first plate and said second plate,

wherein said first plate, said second plate, and said parallel walls define a plurality of partitioned cooling ducts for holding the plurality of power modules, respectively,

wherein said first plate is formed with a plurality of air inlet openings communicating with said partitioned cooling ducts, respectively, and said second plate is formed with a plurality of air outlet openings communicating with said partitioned cooling ducts, respectively;

a fan for forcibly supplying cooling air to, or exhausting cooling air from, the partitioned cooling ducts, wherein the flow of cooling air is divided by the flow inlets so as to flow through the partitioned cooling ducts and out of the outlet openings so as to cool the power modules held in each of the partitioned cooling ducts; and

an air outlet duct defined in part by a surface of said second plate so as to deliver air that has been warmed by the power modules from the second surface plate air outlet openings to outside of the holder-case via the fan, wherein the air outlet openings are made larger at an upstream end of said air outlet duct than at a downstream end of said air outlet duct.