Downward communication in a borehole through drill string rotary modulation

• US 6,608,565 B1
• Filed: 06/05/2000
• Issued: 08/19/2003
• Est. Priority Date: 01/27/2000
• Status: Active Grant

• Current Assignee: Scientific Drilling International, Inc.
• Original Assignee: Scientific Drilling International, Inc.
• Inventors: Baker, Robert M., McBroom, Gary A., Van Steenwyk, Donald H.
• Primary Examiner(s): Horabik, Michael
• Assistant Examiner(s): DANG, HUNG Q
• Application Number:
  US09/587,010
• Time in Patent Office: 1,170 Days
• Field of Search: 340/855.4, 367/84, 367/82, 166/250.01, 166/104, 166/177.6, 166/177.1, 166/330, 166/332.2, 166/334.2, 731/525.8, 731/85, 731/87, 738/611.8, 175/195, 175/338, 175/415
• US Class Current: 340/855.4
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling

Abstract

A method for downward communication in a borehole containing a pipe string, comprising the steps of: imparting a series of rotary motions to an upper portion of the string, the rotary motions representing at least two levels of a coded data sequence, the rotary motions imparted to a string upper portion effecting generally comparable motions at a lower portion of the string; the motions at the string lower portion effecting a downhole detectable condition or conditions indicative of rotation or no-rotation; detecting the condition or conditions to determine a corresponding coded data sequence; and processing corresponding data sequence to recover the imparted coded data sequence, from which a unique transmitted message is determinable.

Claims

1. A method for downward communication in a borehole containing a pipe string, comprising the steps of:

a) imparting a series of rotary motions to an upper portion of the string, said rotary motions representing at least two levels of a coded data sequence, said rotary motions imparted to said string upper portion effecting generally comparable motions at a string lower portion,

b) said motions at the string lower portion effecting a downhole detectable condition or conditions indicative of said imparted rotary motions,

c) detecting said condition or conditions to determine a corresponding coded data sequence,

d) and processing said corresponding data sequence to recover the imparted coded data sequence, from which a unique transmitted message is determinable,

e) said detecting including providing and operating means to detect said downhole condition or conditions, there being an accelerometer having an output which is filtered and amplified.

2. The method of claim 1 in which the downhole condition is a linear vibration.

3. The method of claim 1 in which the downhole condition is angular vibration.

4. The method of claim 1 in which the downhole condition is an inertial angular rate.

5. The method of claim 1 wherein an a linear accelerometer is provided, and wherein the downhole condition is detected by said linear accelerometer.

6. The method of claim 1 wherein an angular accelerometer is provided, and wherein the downhole condition is detected by said angular accelerometer.

7. The method of claim 1 wherein an angular rate sensor is provided, and wherein the downhole condition is detected by said angular rate sensor.

8. The method of claim 1 in which two or more of said downhole conditions are effected, and are detected, to provide increased reliability in the determination of the transmitted message.

9. The method of claim 1 including also rotating the pipe string in the borehole while effecting said imparting according to sub-paragraph a) of claim 1.

10. The method of claim 9 including effecting drilling of a sub-surface formation in response to said rotating of the pipe string.

11. The method of claim 1 wherein said levels correspond to different levels of pipe angular velocity.

12. A method for downward communication in a borehole containing a pipe string, comprising the steps of:

a) imparting a series of rotary motions to an upper portion of the string, said rotary motions representing at least two levels of a coded data sequence, said rotary motions imparted to said string upper portion effecting generally comparable motions at a string lower portion,

b) said motions at the string lower portion effecting a downhole detectable condition or conditions indicative of said imparted rotary motions,

c) detecting said condition or conditions to determine a corresponding coded data sequence,

d) and processing said corresponding data sequence to recover the imparted coded data sequence, from which a unique transmitted message is determinable,

e) said condition or conditions comprising one or more parameters related to inertial rotary motion,

f) said detecting including detecting acceleration of said string lower portion, producing an output in response to said detecting, and filtering and amplifying said output.

13. The method of claim 12 including at least one of the following:

i) providing an angular acceleration sensor

ii) providing a rate-of-change of angular acceleration sensor

iii) providing an inertial angular rate sensor

and operating said sensor downhole in the borehole to detect said condition or conditions.

14. The method for transmitting a message between upper and lower zones of a pipe string in a borehole, that includes the steps

a) effecting rotary displacement of the pipe string at said upper zone in a manner to effect a corresponding pipe rotary displacement at said lower zone,

b) said displacement representing at least two levels of a coded data sequence containing said message,

c) and detecting said displacement including acceleration at said lower zone to produce output which is subjected to filtering and amplifying.

15. The method of claim 14 including providing a sensor in the borehole, and operating said sensor to provide said detecting of said corresponding pipe displacement, at said lower zone.

16. The method of claim 14 wherein said displacement of the pipe string at said upper zone is a rotary displacement that is repeatedly varied.

17. The method of claim 16 wherein said rotary displacement is transmitted via varied torsion exertion on the pipe string, between said upper and lower levels.

18. The method of claim 15 wherein said sensor is provided to be one or more of the following:

i) a linear motion accelerometer

ii) an angular motion accelerometer

iii) an angular rate sensor

iv) a rate-of-change angular accelerometer sensor.

19. The method of claim 14 wherein said upper zone is at or proximate the upper end of the pipe string.

20. The method of claim 19 wherein a rotary table is provided at or near the upper end of the pipe string which is a drill pipe string, and said a) step is effected via displacement of the rotary table.

21. The method of claim 14 wherein said lower zone is at or proximate a drill bit driven by rotation of the pipe string.

22. The method of claim 14 wherein said rotary displacement is effective by transmitting pulses to the pipe string, said pulses having widths in excess of about 15 seconds.

23. The method for transmitting a message between upper and lower zones of a pipe string in a borehole, that include the steps

a) effecting rotary displacement of the pipe string at said upper zone in a manner to effect a corresponding pipe rotary displacement at said lower zone,

b) said displacement representing at least two levels of a coded data sequence containing said message,

c) detecting said corresponding pipe displacement at said lower zone by providing a sensor in the borehole, and operating said sensor to provide said detecting of said corresponding pipe displacement, at said lower zone,

d) and wherein said sensor includes an accelerometer detecting vibrational acceleration of pipe string due to rotation, and having an output, there being a sampler means responsive to the accelerometer output to sample at time intervals in excess of 50 times per second, there also being a filter to filter and average the output of the sampler, and including the step of determining from the output of the filter whether pipe string rotation is occurring, and if such rotation is determined as occurring then monitoring an output device from the output of the accelerometer to detect transitions above and below a threshold, for message determination.

24. The method of claim 23 wherein a downhole tool is provided, and including operating said tool in response to said message determination.

25. A method for downward communication in a borehole containing a pipe string, comprising the steps of:

a) imparting a series of rotary motions to an upper portion of the string, said rotary motions representing at least two levels of a coded data sequence, said rotary motions imparted to said string upper portion effecting generally comparable motions at a string lower portion,

b) said motions at the string lower portions effecting a downhole detectable condition or conditions indicative of said imparted rotary motions,

c) detecting said condition or conditions to determine a corresponding coded data sequence,

d) and processing said corresponding data sequence to recover the imparted coded data sequence, from which a unique transmitted message is determinable,

e) and wherein said detecting includes providing and operating an accelerometer to detect said downhole condition or conditions, the accelerometer having an output, and said processing includes filtering and amplifying said output.

26. The method of claim 25 which includes digitizing the filtered and amplified output of the accelerometer, to produce a digitized output.

27. The method of claim 26 including repeatedly sampling said digitized output to produce a further output, and then subjecting said further output to progressive averaging to produce a progressively averaged output in the form of pulses.

28. The method of claim 27 including monitoring said progressively averaged output to determine whether it is continuously above a selected threshold for a predetermined time period, in which event, perspective message pulses are determined as being transmitted.

29. The method of claim 28 including subjecting said prospective message pulses to pulse edge and pulse width discrimination, as a further determination of message validity.

30. A method for downward communication in a borehole containing a pipe string, comprising the steps of:

a) imparting a series of rotary motions to an upper portion of the string, said rotary motions representing at least two levels of a coded data sequence, said rotary motions imparted to said string upper portion effecting generally comparable motions at a string lower portion,

b) said motions at the string lower portion effecting a downhole detectable condition or conditions indicative of said imparted rotary motions,

c) detecting said condition or conditions to determine a corresponding coded data sequence, said detecting including providing and operating means to detect said downhole condition or conditions, there being an accelerometer having an output which is filtered and amplified,

d) and processing said corresponding data sequence to recover the imparted coded data sequence, from which a unique transmitted message is determinable,

e) said condition or conditions comprising one or more parameters related to inertial rotary motion,

f) and wherein said rotary motions correspond to talkdown signal coding pulse waveforms, characterized by provision of one or more of the following;

i) each waveform has exactly three rising edges,

ii) every waveform begins with a synch which is 1 pulsewidth ON, 1 pulsewidth OFF, followed by a rising edge for a pulse of any width,

iii) every pulse begins a multiple of pulsewidths from the first rising edge of the message,

iv) there is at least a pulsewidth sized OFF time after every pulse,

v) every message ends with a falling edge,

vi) every message is exactly 7 pulsewidths in duration.

31. The method of transmitting a coded message via a pipe string in a borehole, that includes

a) imparting to a first portion of the pipe string a sequence of pulses representing the coded message,

b) and detecting said pulses at a second portion of the pipe string spaced lengthwise of said first portion, said pulses being in the form of rotary displacements of the pipe string,

c) said detecting including detecting acceleration at said second portion of the pipe string to produce output which is subjected to processing including filtering and amplification.

32. The method of claim 31 wherein said pulses are in the form of different level displacements.

33. The method of claim 32 wherein said displacement levels correspond to different levels of pipe angular velocity.