Interface device and method of use with a smart sensor

• US 6,609,076 B2
• Filed: 09/28/2001
• Issued: 08/19/2003
• Est. Priority Date: 09/28/2001
• Status: Active Grant

• Current Assignee: Watlow Electric Manufacturing Company
• Original Assignee: Claud S. Gordon Company
• Inventors: Schuh, William C., Amundson, Ronald H.
• Primary Examiner(s): Bui, Bryan
• Application Number:
  US09/966,034
• Publication Number:
  US 20030065467A1
• Time in Patent Office: 690 Days
• Field of Search: 702/85, 702/99, 702/104, 702/182, 702/183, 702/122, 374/172, 374/179, 374/183, 73/10.1, 731/172
• US Class Current: 702/99
• CPC Class Codes: G01D 3/022 having an ideal characteristic, map or correction data stored in a digital memory
• CPC Class Codes: G01K 15/00 Testing or calibrating of thermometers

Abstract

A smart temperature sensing system and method for improved performance of smart temperature sensors when used in conjunction with an indicating instrument. This sensing system uses a microprocessor-based interface to send a signal to the indicating instrument via an existing communications port. The sent signal may consist of a calibration offset value to correct the indicated temperature in the instrument. This offset value is determined from data resident within a memory device in the temperature sensor.

Claims

1. A programmable interface device for use with a smart sensor and an indicating instrument, comprising means for determining calibration data based on an estimated property value of a sensed environmental property and characterizing data that includes data characterizing the operation of the smart sensor, and means for communicating with the smart sensor and the indicating instrument, including means for communicating the calibration data to the indicating instrument and means for receiving the estimated property value.

2. A claim as set forth in claim 1, wherein the means for determining the calibration data includes a processor.

3. An interface device as set forth in claim 2, wherein the means for determining the calibration data includes a memory unit.

4. An interface device as set forth in claim 3, wherein the memory unit includes the calibration data, and the calibration data includes a calibration offset.

5. An interface device as set forth in claim 1, wherein the means for communicating includes a communications link.

6. An interface device as set forth in claim 5, wherein the communications link is a wire.

7. An interface device as set forth in claim 5, wherein the communications link includes means for connecting the communications link to a communications port.

8. A system for providing an indication of an environmental property, comprising:

a smart sensor including a sensor unit operable to sense the environmental property and output a signal indicative of the sensed property, and a local memory unit having characterizing data including data characterizing the operation of the sensor unit;

an indicating instrument connected to the smart sensor for receiving the signal indicative of the sensed property and for determining an estimated value of the sensed property from the signal indicative of the sensed property; and

an inter-face device interconnected between the smart sensor and the indicating instrument for retrieving the characterizing data, and receiving the estimated value of the sensed property outputting the calibration data to the indicating instrument, the interface device having means for determining the calibration data based on the characterizing data and the estimated property value.

9. A system as set forth in claim 8, wherein the sensor unit is connected to the indicating instrument by a first communication link for communicating the signal indicative of the sensed property to the indicating instrument, the memory unit is connected to the interface device by a second communication link for communicating the characterizing data to the interface device, the indicating instrument is connected to the interface device by a third communications link for communicating to the interface device the estimated value of the sensed property, the communications links being connected to a communications port in the indicating instrument.

10. A system as set forth in claim 8, wherein the sensor unit is a temperature sensor.

11. A system as set forth in claim 10, wherein the temperature sensor is a resistance temperature device.

12. A system as set forth in claim 10, wherein the sensor unit is a thermocouple.

13. A system as set forth in claim 8, wherein the interface device includes a processor.

14. A system as set forth in claim 8, wherein the interface device includes a memory unit having software instructions for communicating with the smart sensor and the indicating instrument.

15. A system as set forth in claim 8, wherein the interface device includes a memory unit having software instructions for determining the calibration data.

16. A system as set forth in claim 15, wherein the memory unit is an electrically erasable programmable read-only memory.

17. A system as set forth in claim 8, wherein the means for determining the calibration data includes means for determining a calibration offset.

18. A system as set forth in claim 8, wherein the indicating instrument includes means for determining indicated property data.

19. A system as set forth in claim 18, wherein the indicating instrument includes a processor for determining the value of the sensed property based on the sensed property signal and for determining indicated property data based on the estimated property value and the calibration data.

20. A system as set forth in claim 19, wherein the indicating instrument processor is operable to determine the indicated property data by adding a calibration offset to the estimated property value.

21. A method for using an interface device with a smart sensor and an indicating instrument, comprising the steps of connecting the interface device between the smart sensor and the indicating instrument;

transmitting a sensed property signal from the smart sensor to the indicating instrument;

determining an estimated property value based on the sensed property signal;

transmitting the estimated property value to the interface device;

transmitting characterizing data to the interface device including data characterizing the operation of the smart sensor;

determining calibration data from the estimated property value and the characterizing data; and

determining an indicated property value based on the estimated property value and the calibration data.

22. A method as set forth in claim 21, wherein transmitting the sensed property data from the smart sensor includes transmitting sensed property data from a sensor unit of the smart sensor to the indicating instrument.

23. A method as set forth in claim 21, wherein determining the calibration data includes determining a calibration offset.

24. A method as set forth in claim 23, wherein determining the indicated property value includes algebraically adding the calibration offset to the estimated property value.

25. A method as set forth in claim 21, further comprising sensing an environmental property.

26. A method as set forth in claim 25, wherein sensing the environmental property includes sensing a temperature.

27. A method as set forth in claim 21, further comprising displaying the indicated property value.

28. A method as set forth in claim 21, wherein connecting the interface device between the smart sensor and the indicating instrument includes connecting a communications link from the indicating instrument to a communications port in the indicating instrument.