Electronic control of engine braking cycle

• US 6,609,495 B1
• Filed: 09/14/2001
• Issued: 08/26/2003
• Est. Priority Date: 12/19/2000
• Status: Expired due to Term

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Cornell, Sean O., Leman, Scott A., Funke, Steven J.
• Primary Examiner(s): NGUYEN, HOANG M
• Application Number:
  US09/952,823
• Time in Patent Office: 711 Days
• Field of Search: 123/321, 123/322, 123/323
• US Class Current: 123/321
• CPC Class Codes: F02D 13/04 using engine as brake

Abstract

A method of engine braking includes a initial step of determining whether fuel injector tip temperatures are at or above a pre-determined temperature. If the injector tip temperatures are below the pre-determined temperature, then the electronic control module commands performance of dual event engine braking. If the injector tip temperatures are at or above the pre-determined temperatures, then the electronic control module commands the performance of single event engine braking. Such a strategy can achieve higher overall engine braking horsepower without risking the potential catastrophic dangers associated with injector tip overheating.

Claims

1. A method of engine braking comprising the steps of:

determining whether fuel injector tip temperatures are at or above a predetermined temperature;

if the injector tip temperatures are at or above the predetermined temperature, then perform single event engine braking; and

if the injector tip temperatures are below the predetermined temperature, then perform dual event engine braking.

2. The method of claim 1 wherein said determining step includes the steps of:

measuring at least one variable that is correlated to injector tip temperature; and

estimating the injector tip temperatures based upon said at least one variable.

3. The method of claim 2 wherein said at least one variable includes at least one of engine speed, exhaust temperature and number of previous engine braking cycles.

4. The method of claim 2 wherein said estimating step includes a step of accessing a look-up table.

5. The method of claim 1 including a step of advancing a blow down timing if a turbine speed is above a predetermined maximum turbine speed.

6. The method of claim 1 including the steps of advancing a blow down timing if an expected engine braking noise level exceeds a predetermined maximum noise level.

7. The method of claim 1 including the steps of:

determining a tempering temperature of the injector tips; and

setting the predetermined temperature below the tempering temperature.

8. A work machine comprising:

a work machine housing;

an engine attached to said work machine housing;

a plurality of electronically controlled engine brake actuators attached to said engine;

a plurality of fuel injectors attached to said engine;

an electronic control module in control communication with said plurality of electronically controlled engine brake actuators; and

said electronic control module including means for transitioning from dual event engine braking to single event engine braking when tips of said fuel injectors are at or above a predetermined temperature.

9. The work machine of claim 8 including means for measuring at least one variable that is correlated to injector tip temperature;

and

means for estimating the injector tip temperatures based upon said at least one variable.

10. The work machine of claim 9 wherein said at least one variable includes at least one of engine speed, exhaust temperature and number of previous engine braking cycles.

11. The work machine of claim 8 including a turbine attached to said engine;

and

a means for advancing a blow down timing if a turbine speed is above a predetermined maximum turbine speed.

12. The vehicle of claim 8 including a means for advancing a blow down timing if an expected exhaust braking noise level exceeds a predetermined maximum noise level.

13. An electronic control module comprising:

means for determining whether fuel injector tip temperatures are at or above a predetermined temperature;

means for commanding single event engine braking if the injector tip temperatures are at or above the predetermined temperature; and

means for commanding dual event engine braking if the injector tip temperatures are below the predetermined temperature.

14. The electronic control module of claim 13 including means for measuring at least one variable that is correlated to injector tip temperature;

and

means for estimating the injector tip temperatures based upon said at least one variable.

15. The electronic control module of claim 14 wherein said at least one variable includes at least one of engine speed, exhaust temperature and number of previous engine braking cycles.

16. The electronic control module of claim 14 wherein said means for estimating includes a means for accessing a look-up table.

17. The electronic control module of claim 13 including a means for advancing a blow down timing if a turbine speed is above a predetermined maximum turbine speed.

18. The electronic control module of claim 13 including a means for advancing a blow down timing if an expected engine braking noise level exceeds a predetermined maximum noise level.

19. The electronic control module of claim 13 including a means for commanding an activation and deactivation of an electronically controlled engine brake actuator.

20. The electronic control module of claim 13 including means for increasing boost pressure in an exhaust line at least in part by commanding an adjustment to a variable geometry turbine.