System for sorting commercial articles and method therefor

• US 6,610,954 B2
• Filed: 02/26/2001
• Issued: 08/26/2003
• Est. Priority Date: 02/26/2001
• Status: Expired due to Term

• Current Assignee: Chiyuki Takizawa
• Original Assignee: At
• Inventors: Takizawa, Chiyuki
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): Rodriguez, Joseph C
• Application Number:
  US09/793,787
• Publication Number:
  US 20020117429A1
• Time in Patent Office: 911 Days
• Field of Search: 209/583, 209/592, 209/593, 209/918, 198/349, 198/347.1, 198/361, 198/370.01, 198/370.02
• US Class Current: 209/583
• CPC Class Codes: B07C 7/005 Computer assisted manual sorting, e.g. for mail
• CPC Class Codes: B65G 1/137 with arrangements or automatic control means for selecting which articles are to be removed
• CPC Class Codes: B65G 1/1375 the orders being assembled on a commissioning stacker-crane or truck
• CPC Class Codes: B65G 1/1378 the orders being assembled on fixed commissioning areas remote from the storage areas
• CPC Class Codes: B65G 2209/04 Indication location means
• CPC Class Codes: B65G 47/5104 for articles
• CPC Class Codes: Y10S 209/933 Accumulation receiving separated items

Abstract

A direction indicator placed on one site of a sorting block indicates, for a given good, the direction towards a nominated slot through which the good is to be placed in the block. This arrangement makes it possible for the hauler to immediately put a good into a nominated slot without looking around at sorting blocks at large, which will lead to the improvement of work efficiency. Moreover, because this will moderate the burden imposed on the hauler, the number of wrongly hauled goods would be greatly reduced.

If a good is passed through a wrong slot, it is recognized by a sensor and then an alarming means is activated to generate a buzzing sound or a blinking light to alarm. This arrangement will make it possible to greatly reduce the number of wrongly hauled goods.

In association with the entry of every good, the name of the provider, as well as the name of the manufacturer of the good, the property of the good and the number of its scheduled input, is given because the provider can feed his name through an input feeding means.

This arrangement will make it possible to efficiently manage inflow goods according to the name of providers, simply dependent on identification codes generally attached to goods such as a JAN code or ITF code.

Claims

1. A sorting method for sorting cargoes, comprising the steps of:

sorting cargoes sent to a primary sorting station from an inflow guide line;

sending cargoes sorted from the primary sorting station to a first line of a secondary sorting station;

sending cargoes on the first line to a second line of the secondary sorting station, on which cargoes are carried in the opposite direction to that of the first line;

returning cargoes on the second line that do not meet specified requirements to the first line to circulate cargoes through the first and second lines;

sending cargoes on the second line that meet the specified requirements to a third line of the secondary sorting station;

sending cargoes sent from the third line of the secondary sorting station to a buffer line for sorting and storing cargoes; and

sorting cargoes sent to a shipment sorting station from the buffer line to transfer sorted cargoes to delivery trucks.

2. A sorting method as described in claim 1 wherein each of the specified requirements is selected among sorting requirements including at least an attribute of a cargo, an attribute of a package of the cargo, and an attribute of a shop of a purchaser of the cargo.

3. A sorting method as described in claim 2 wherein the step of sorting cargoes sent from the inflow guide line is performed according to identification data attached to a cargo or a container containing the cargo which are obtained by scanning the cargo or the container.

4. A sorting method as described in claim 3 wherein cargoes are sorted and stored in the buffer line according to the sorting requirements.

5. A sorting method as described in claim 2 wherein the step of sorting cargoes sent to the shipment sorting station comprises sending cargoes to appropriate rows of shoot lines according to the sorting requirements.

6. A sorting method as described in claim 5 wherein cargoes sent to one of the respective shoot lines are detected by a detection means, and detection results are displayed by a display means.

7. A sorting method as described in claim 2 wherein a temperature of a cargo is given a first priority among the sorting requirements.