Injection molding machine capable of reducing power consumption

• US 6,611,126 B2
• Filed: 01/02/2001
• Issued: 08/26/2003
• Est. Priority Date: 02/22/2000
• Status: Expired due to Fees

• Current Assignee: Sumitomo Heavy Industries Limited
• Original Assignee: Sumitomo Heavy Industries Limited
• Inventors: Mizuno, Hiroyuki
• Primary Examiner(s): Ro, Bentsu
• Assistant Examiner(s): Duda, Rina I.
• Application Number:
  US09/750,721
• Publication Number:
  US 20010015506A1
• Time in Patent Office: 966 Days
• Field of Search: 318/798-802, 318/805, 318/810-812, 318/739, 318/743, 264/40.1, 264/328.1, 425/135, 425/139, 425/150, 320/111, 320/127, 320/128, 320/135, 320/152
• US Class Current: 318/801
• CPC Class Codes: B29C 2045/1792 Machine parts driven by an electric motor, e.g. electric servomotor
• CPC Class Codes: B29C 2045/7673 Recovering energy or power from drive motors
• CPC Class Codes: B29C 2945/76033 Electric current or voltage
• CPC Class Codes: B29C 2945/76525 Electric current or voltage
• CPC Class Codes: B29C 2945/76943 compare with thresholds
• CPC Class Codes: B29C 45/7666 of power or energy, e.g. integral function of force
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

A motor drive 50 of an induction motor IM includes an inverter section 20, a charger 60, a charging and discharging circuit 70 and a control section 80. The charger 60 is for storing regenerated electric power of the induction motor via the inverter section. The charging and discharging circuit 70 is for making the charger charge electric power and making the charger discharge the electric power. The control section carries out control of the charging and discharging circuit for making the charger charge the electric power when the induction motor generates regenerated electric power and making the charger supply the electric power to the induction motor in accelerating the induction motor or in electricity interruption.

Claims

1. An injection molding machine, comprising:

a drive source comprising at least one motor and a motor drive;

a charger for storing regenerated electric power of the motor and electric power from a power source;

a charging and discharging circuit connected to said charger for charging electric power to the charger and for discharging electric power therefrom; and

a controller for controlling the charger to charge electric power and for controlling the charger to supply electric power to the motor,

said controller including a first voltage detecting unit for detecting a voltage on an inverter section included in said motor drive and comparing a voltage detected by the first voltage detecting unit with a predetermined value, the controller controlling the charging and discharging circuit based upon the comparing result.

2. An injection molding machine as recited in claim 1, wherein the controller controls the charger to charge electric power when the motor generates regenerated electric power, and controls the charger to supply electric power to the motor to accelerate the motor.

3. An injection molding machine as recited in claim 1, wherein the controller controls the charger to charge electric power when the motor generates regenerated electric power, and controls the charger to supply electric power to the motor during electricity interruption from the power source.

4. An injection molding machine as recited in claim 1, wherein said controller further comprises:

a first comparing unit for outputting a charging control signal for controlling the charger to charge the electric power when the voltage detected by the first voltage detecting unit is not lower than the predetermined value.

5. An injection molding machine as recited in claim 4, wherein said first comparing unit outputs a discharging control signal for making the charger discharge electric power when the detected value is lower than the predetermined value.

6. An injection molding machine as recited in claim 4, wherein:

the first comparing unit comprises a second voltage detecting unit connected to the power source, and a comparator for comparing a voltage value detected by the second voltage detecting unit with the voltage detected by the first voltage detecting unit.

7. An injection molding machine as recited in claim 6, wherein said first comparing unit further comprises a compensator connected to said second voltage detecting unit and said comparator, for compensating an output of the second voltage detecting unit.

8. An injection molding machine as recited in claim 4, wherein the first comparing unit comprises:

a setting unit for setting the predetermined value as a reference value, and a comparator for comparing the predetermined value with the voltage detected by the first voltage detecting unit.

9. An injection molding machine as recited in claim 4, wherein said first comparing unit comprises:

a second voltage detecting unit connected to the power source;

an operating condition setting unit for setting the predetermined value as a reference value;

an adding unit for adding an output of the second voltage detecting unit and the operating condition setting unit; and

a comparator for comparing an output of the adding unit to an output of the first voltage detecting unit, said output of said adding unit providing the predetermined value to the comparator, said comparator outputting the charging control signal for making the charger charge the electric power when the detected value detected by the first voltage detecting unit is not lower than the predetermined value, and outputting a discharging control signal for making the charger discharge the electric power when the detected value is lower than the predetermined value.

10. An injection molding machine as recited in claim 4, wherein said controller further comprises a second comparing unit on an output side of the first comparing unit, said second comparing unit comparing a voltage of the charger with a predetermined charge value, and outputting a control signal for controlling the charger to charge electric power when the voltage of the charger is lower than the predetermined charge value.

11. An injection molding machine as recited in claim 10, wherein said second comparing unit provides priority to a discharge control signal and controls the charging and discharging circuit to discharge electric power from the charger in the event of power interruption from the power source.

12. A method of providing drive power to an injection molding machine, said method comprising the steps of:

controlling a charger to charge electric power from a power source and to supply electric power to a motor of the injection molding machine,

the controlling step comprising a first detecting step for detecting a first voltage value on an inverter section and a first comparing step for comparing the first voltage value detected by the first detecting step with a predetermined value, a controller providing control signals to a charging and discharging circuit based upon the comparing result of the first comparing step.

13. A method as recited in claim 12, wherein said controlling step controls the charger to charge electric power when the motor generates regenerated electric power, and controls the charger to supply electric power to the motor to accelerate the motor.

14. A method as recited in claim 12, wherein said controlling step comprises controlling the charger to charge electric power when the motor generates regenerated electric power, and controls the charger to supply electric power to the motor during electricity interruption from the power source.

15. A method as recited in claim 12, wherein said controlling step further comprises:

outputting a charging control signal for controlling the charger to charge electric power when the first voltage value detected by the first detecting step is not lower than the predetermined value.

16. A method as recited in claim 15, wherein said step of outputting a charging control signal comprises a step of outputting a discharging control signal for making the charger discharge electric power when the detected value is lower than the predetermined value.

17. A method as recited in claim 15, further comprising a second detecting step of detecting a second voltage value, and comparing the second voltage value to the first voltage value.

18. A method as recited in claim 15, further comprising a step of setting the predetermined value as a reference value, and comparing the predetermined value with the first voltage value.

19. A method as recited in claim 15, said method further comprising the steps of:

setting the predetermined value as a reference value;

adding a second voltage value detected from a power source to the reference value;

comparing a result of the adding step to the first voltage value, the output of the adding unit providing the predetermined value for the comparing step;

outputting a charging control signal for making the charger charge the electric power when the first voltage value is not lower than the predetermined value; and

outputting a discharging control signal for making the charger discharge the electric power when the first voltage value is lower than the predetermined value.