Inductive measuring device for detecting relative position and/or movement

• US 6,611,138 B2
• Filed: 06/18/2001
• Issued: 08/26/2003
• Est. Priority Date: 06/16/2000
• Status: Expired due to Term

• Current Assignee: AMO Automatisierung Messtechnik Optik GmbH, Rexroth Star GmbH
• Original Assignee: AMO Automatisierung Messtechnik Optik GmbH, Rexroth Star GmbH
• Inventors: Vasiloiu, Victor
• Primary Examiner(s): Strecker, Gerard R.
• Application Number:
  US09/883,523
• Publication Number:
  US 20020017902A1
• Time in Patent Office: 799 Days
• Field of Search: 324/207.12, 324/207-6-2, 324/207.24, 324/207.25, 324/239, 318/656, 318/660, 318/661, 336/45, 336/130, 336/131, 336/75-79, 340/870.32, 340/870.33, 340/870.35, 340/870.36
• US Class Current: 324/207.12
• CPC Class Codes: G01D 5/2046 by a movable ferromagnetic element, e.g. a core
• CPC Class Codes: G01D 5/2053 by a movable non-ferromagnetic conductive element

Abstract

An inductive length measuring system which, by scanning a scale with a graduation of periodically variable reluctance and a coil system in a linear arrangement, can detect information relating to the position and/or the movement of the coil system with reference to the scale. The coil structure comprises a multi-ply arrangement of a combination of coils in the form of planar spiral windings or turns having a plurality of receiver pairs, each pair having two differentially connected receiver elements which can be interconnected for the purpose of signal generation for each of at least two measuring channels, and wherein at least one emitter element is provided which is inductively coupled to the receiver elements as a function of the relative position in the measuring direction relative to the measuring scale, thereby generating at least one output signal which is compensated for offset and/or sinusoidal shape and/or amplitude.

Claims

1. An inductive measuring device for detecting position, comprising a coil structure and a measuring scale having at least one graduation of variable reluctance or conductivity, wherein the coil structure comprises a combination of coils including at least one emitter element and a plurality of receiver pairs, said at least one emitter element and said receiver pairs being in the form of planar spiral turns arranged in a multi-ply arrangement, each receiver pair having two differentially connected receiver elements interconnected in phase opposition for the purpose of signal generation for each of at least two measuring channels, and wherein said at least one emitter element is excited with an AC voltage so as to emit a periodically alternating electromagnetic field which is inductively coupled to the receiver elements as a function of the relative position in the measuring direction relative to the measuring scale, whereby relative movement between the measuring scale and the coil structure inductively generates in the receiver coil pairs at least two phase-shifted signals, and means for generating from said phase-shifted receiver signals at least one output signal which is representative of said relative movement and which is compensated for offset and/or sinusoidal shape and/or amplitude.

2. The measuring device as claimed in claim 1, wherein the receiver coils have a different number of turns per unit length in accordance with the emitter field distribution in the measuring direction, in order to generate offset-compensated output signals.

3. The measuring device as claimed in claim 1 or 2, wherein, at least for a portion of their turns, the receiver coils have different lengths transverse to the measuring direction in accordance with the emitter field distribution in the measuring direction, in order to generate offset-compensated output signals.

4. The measuring device as claimed in claim 1, wherein the receiver coil structure is provided with at least one additional compensation receiver element which, owing to the interconnection with said receiver coils, leads to offset-compensated output signals through the compensation of the emitter field nonuniformity.

5. The measuring device as claimed in claim 1, wherein the emitter comprises a plurality of coils, and wherein at least one additional compensation emitter is provided which is arranged in the measuring direction or in a parallel plane relative to the emitter coils, and leads to a compensated, uniform exciter field distribution in the receiver plane.

6. The measuring device as claimed in claim 1, wherein the emitter comprises a plurality of coils which, arranged in the measuring direction, are constructed with at least one of different numbers of turns per unit length, distributions of turns, shapes of turns, width, length or supply currents, such that a uniform total exciter field is generated in the receiver plane by the superimposition of the effect of the individual fields in the measuring direction.

7. The measuring device as claimed in claim 1, wherein the emitter comprises a plurality of coils, and wherein at least one additional compensation emitter is provided which is arranged in the measuring direction in a parallel plane relative to the emitter coils and can be supplied independently of the emitter coils, in order to achieve a uniform total exciter field distribution in the receiver planes and/or to generate offset-free signals in the receiver coils.

8. The measuring device as claimed in claim 1, wherein the emitter width is nλ

±

k for the purpose of suppressing the harmonics of the output signal, where n is a natural number, λ

is the graduation period and k is a correction value.

9. The measuring device as claimed in claim 1, wherein, in order to suppress the harmonics in the output signal, the distribution of the turns of the at least one emitter is not periodically uniform in the emitter plane.

10. The measuring device as claimed in claim 1, wherein, in order to suppress the harmonics in the output signal, the receiver elements have a width of {fraction (λ

/2)}±

k, where λ

is the graduation period and k a correction value.

11. The measuring device as claimed in claim 1, wherein, in order to suppress the harmonics in the output signal, within a receiver differential pair the receiver elements have a mutual spacing in the measuring direction of {fraction (λ

/2)}±

k, where λ

is the graduation period and k a correction value.

12. The measuring device as claimed in claim 1, wherein, in order to suppress the harmonics of the output signal, within a measuring channel the receiver differential pairs have a mutual spacing in the measuring direction of nλ

±

ki (iε

{o,n}), where n is a natural number, λ

is the graduation period, k is a correction value and i is zero or a natural number.

13. The measuring device as claimed in claim 1, wherein, in order to suppress the harmonics of the output signal, the ratio of the subregions within a graduation period in the material measure is ({fraction (λ

/2)}−

k)/({fraction (λ

/2)}+k) between the region of low reluctance and the region of high reluctance, where λ

is the graduation period and k a correction value.

14. The measuring device as claimed in claim 1, wherein, in order to suppress the harmonics of the output signal, the angle β

between the limits of the measuring scale and the measuring direction is not equal to 90°

.

15. The measuring device as claimed in claim 1, wherein there is arranged in the receiver coils at least one spacing compensation coil which supplies a signal which is a strong function of spacing and with the aid of which the measuring signal amplitudes can be corrected in the electronic evaluation system.

16. The measuring device as claimed in claim 1, wherein large-area metal layers coupled to a fixed electrical potential are provided between and/or outside the coil structure planes for the purpose of shielding and/or capacitive decoupling.

17. The measuring device as claimed in claim 1, wherein the measuring scale has a cylindrical shape which has the at least one periodic graduation inside or outside, and wherein the coil structure is arranged in a form appropriate thereto.

18. The measuring device as claimed in claim 1, wherein the measuring scale is arranged on the face of a cylindrical component, and wherein the coil structure is arranged in a face concentric with said cylindrical face.