Retractable headrest for seat assembly

• US 6,612,653 B2
• Filed: 01/03/2002
• Issued: 09/02/2003
• Est. Priority Date: 01/04/2001
• Status: Expired due to Term

• Current Assignee: Delta Tooling Co., Ltd. (Delta Kogyo Company Limited)
• Original Assignee: Delta Tooling Co., Ltd. (Delta Kogyo Company Limited)
• Inventors: Takata, Yasuhide
• Primary Examiner(s): Cuomo, Peter M.
• Assistant Examiner(s): GARRETT, ERIKA P
• Application Number:
  US10/034,389
• Publication Number:
  US 20020084686A1
• Time in Patent Office: 607 Days
• Field of Search: 297/408, 297/391, 297/403, 297/61
• US Class Current: 297/408
• CPC Class Codes: B60N 2/856 movable to an inoperative or stowed position

Abstract

A retractable headrest assembly for a seat includes a headrest assembly mounted on a top portion of a seatback for pivotal movement between use and retracted positions about a first axis, and a retracting mechanism for toggling the headrest assembly to either of the use and retracted positions. The retracting mechanism includes a first shaft member defining the first axis and coupled with a seatback frame, embedded in the seatback, and a biasing element for urging the headrest assembly rearwardly about the first axis.

Claims

1. A retractable headrest assembly for a seat, comprising:

a headrest assembly mounted on a top portion of a seatback for pivotal movement between use and retracted positions about a first axis; and

a retracting mechanism for toggling the headrest assembly to either of the use and retracted positions, said retracting mechanism including a first shaft member defining said first axis and coupled with a seatback frame, embedded in the seatback, and a biasing mechanism for urging the headrest assembly rearwardly about the first axis;

wherein the retracting mechanism includes a pair of generally elongated support plate members pivotably mounted on opposite end portions of the first shaft member, the headrest assembly being mounted on the support plate members, and a second shaft member connected with the seatback frame and extending at a location laterally offset from the first shaft member, wherein the biasing mechanism includes a coil spring having one end anchored to a portion of one of the support plate members and the other end anchored to the second shaft member whereby the headrest assembly is biased rearwardly at all times by the coil spring.

2. The retractable headrest assembly as claimed in claim 1, further comprising a pair of stopper plates each mounted on the second shaft member and having first and second stop protrusions defined therein, the first shaft member having its opposite ends connected with the respective stopper plates, and a stopper piece rigidly secured to one of the support plate members and slidingly engageable with a peripheral edge of one of the stopper plates, the headrest assembly being held at the use position when the stopper piece is brought into abutment with the first stop protrusion, but held at the retracted position when the stopper piece is brought into abutment with the second stop protrusion.

3. A retractable headrest assembly for use in a seatback, comprising:

a headrest having a frame structure embedded therein, said frame structure having two spaced apart connecting portions, the headrest being supported for angular movement between use and retracted positions;

the seatback having a top portion formed with a recess configured to represent a shape substantially complemental to a shape of the headrest, said recess accommodating the headrest neatly therein when the headrest is moved to the retracted position;

generally elongated connecting members each coupled at one end with a corresponding seatback frame embedded in the seatback so as to extend generally transverse to the associated seatback frame, the elongated connecting members being axially aligned with each other to define a common axis and positioned on respective opposite sides of the recess;

generally ring-shaped stop plates each rigidly secured to the respective connecting member so as to lie in a plane perpendicular to the connecting member;

a bearing rod having its opposite ends coupled with the stop plates so as to extend parallel to, but be offset a distance from the common axis;

support plates pivotally mounted on the bearing rod and fixedly coupled with the connecting portions of the frame structure embedded in the headrest for movement together therewith; and

at least one biasing element connected between one of the support plates and one of the connecting members for retaining the headrest in one of the use and retracted positions about the bearing rod, said biasing element allowing the headrest to be toggled to either of the use and retracted positions as the headrest is pivoted about the bearing rod and moves past a top dead center position defined on one side of the bearing rod opposite to the common axis.

4. A retractable headrest assembly for a seat, comprising:

a headrest assembly mounted on a top portion of a seatback having a headrest-accommodating recess therein, said headrest assembly being mounted for pivotal movement about a first axis between a retracted position, in which said headrest assembly is accommodated in said headrest-accommodating recess, and a use position; and

a retracting mechanism for toggling the headrest assembly to either of the use and retracted positions, said retracting mechanism including a first shaft member defining said first axis and coupled with a seatback frame, embedded in the seatback, and a biasing mechanism for urging the headrest assembly rearwardly about the first axis;

wherein said headrest-accommodating recess has a shape complemental to a shape of said headrest assembly,

wherein the retracting mechanism includes a pair of generally elongated support plate members pivotably mounted on opposite end portions of the first shaft member, the headrest assembly being mounted on the support plate members, and a second shaft member connected with the seatback frame and extending at a location laterally offset from the first shaft member, and wherein the biasing mechanism includes a coil spring having one end anchored to a portion of one of the support plate members and the other end anchored to the second shaft member whereby the headrest assembly is biased rearwardly at all times by the coil spring.

5. The retractable headrest assembly as claimed in claim 4, further comprising a pair of stopper plates each mounted on the second shaft member and having first and second stop protrusions defined therein, the first shaft member having its opposite ends connected with the respective stopper plates, and a stopper piece rigidly secured to one of the support plate members and slidingly engageable with a peripheral edge of one of the stopper plates, the headrest assembly being held at the use position when the stopper piece is brought into abutment with the first stop protrusion, but held at the retracted position when the stopper piece is brought into abutment with the second stop protrusion.

6. A retractable headrest assembly for a seat, comprising:

a headrest assembly configured to be mounted on a top portion of a seatback for pivoting between use and retracted positions about a first axis; and

a retracting mechanism for toggling the headrest assembly to either of the use and retracted positions, said retracting mechanism including a first shaft member defining said first axis and configured to be coupled with a seatback frame, embedded in the seatback, and a biasing mechanism for urging the headrest assembly in a first direction about the first axis;

wherein the retracting mechanism includes a pair of generally elongated support plate members pivotably mounted on opposite end portions of the first shaft member, the headrest assembly being mounted on the support plate members, and a second shaft member configured to be connected with the seatback frame and extending at a location laterally offset from the first shaft member, wherein the biasing mechanism includes a coil spring having one end anchored to a portion of one of the support plate members and the other end anchored to the second shaft member whereby the headrest assembly is biased in said first direction at all times by the coil spring.

7. The retractable headrest assembly as claimed in claim 6, further comprising a pair of stopper plates each mounted on the second shaft member and having first and second stop protrusions defined therein, the first shaft member having its opposite ends connected with the respective stopper plates, and a stopper piece rigidly secured to one of the support plate members and slidingly engageable with a peripheral edge of one of the stopper plates, the headrest assembly being held at the use position when the stopper piece is brought into abutment with the first stop protrusion, but held at the retracted position when the stopper piece is brought into abutment with the second stop protrusion.