Golf ball comprising a metal, ceramic, or composite mantle or inner layer
First Claim
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1. A golf ball comprising:
- a core;
a spherical mantle encompassing said core, said mantle having a thickness from about 0.001 inch to about 0.100 inch, said mantle comprising (i) a polymeric material selected from the group consisting of epoxy-based materials, thermoset materials, nylon-based materials, styrene materials, thermoplastic materials, and combinations thereof, and (ii) a reinforcing material dispersed throughout said polymeric material; and
a polymeric outer cover disposed about said mantle, said outer cover having a modulus from about 1000 psi to about 10,000 psi, said polymeric cover comprising a material selected from the group consisting of a high acid ionomer, a low acid ionomer, an ionomer blend, a non-ionomeric elastomer, a thermoset material, and combinations thereof.
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Abstract
A unique golf ball and related methods of manufacturing are disclosed in which the golf ball comprises one or more mantle layers comprising one or more metals, ceramic, or composite materials. The golf ball may also comprise an optional polymeric spherical substrate inwardly disposed relative to the one or more mantle layers. The golf balls according to the present invention exhibit improved spin, feel, and acoustic properties. Furthermore, the one or more interior mantle layers prevent, or at least significantly minimize, coefficient of restitution loss from the golf ball, while also significantly increasing the movement of inertia of the golf ball.
74 Citations
17 Claims
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1. A golf ball comprising:
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a core;
a spherical mantle encompassing said core, said mantle having a thickness from about 0.001 inch to about 0.100 inch, said mantle comprising (i) a polymeric material selected from the group consisting of epoxy-based materials, thermoset materials, nylon-based materials, styrene materials, thermoplastic materials, and combinations thereof, and (ii) a reinforcing material dispersed throughout said polymeric material; and
a polymeric outer cover disposed about said mantle, said outer cover having a modulus from about 1000 psi to about 10,000 psi, said polymeric cover comprising a material selected from the group consisting of a high acid ionomer, a low acid ionomer, an ionomer blend, a non-ionomeric elastomer, a thermoset material, and combinations thereof. - View Dependent Claims (2, 3, 4, 5)
an innermost polymeric hollow spherical substrate having a thickness from about 0.005 inches to about 0.010 inches, said spherical substrate disposed adjacent to said inner surface of said mantle.
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6. A golf ball comprising:
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a core;
a vitreous mantle enclosing said core, wherein said vitreous mantle comprises a ceramic selected from the group consisting of silica, soda lime, lead silicate, borosilicate, aluminoborosilicate, aluminosilicate, and combinations thereof;
a second mantle proximate said vitreous mantle, wherein said second mantle comprises a polymeric material selected from the group consisting of epoxy-based materials, thermoset materials, nylon-based materials, styrene materials, thermoplastic materials, and combinations thereof; and
a polymeric outer cover disposed about said mantle. - View Dependent Claims (7, 8, 9, 10)
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11. A golf ball comprising:
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a core;
a vitreous mantle enclosing said core, wherein said vitreous mantle comprises a ceramic selected from the group consisting of silica, soda lime, lead silicate, borosilicate, aluminoborosilicate, aluminosilicate, and combinations thereof;
a second mantle proximate said vitreous mantle, said second mantle comprising a metal; and
a polymeric outer cover disposed about said mantle. - View Dependent Claims (12, 13, 14, 15, 16, 17)
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Specification