Electrochemical sensor

• US 6,613,205 B1
• Filed: 03/03/2000
• Issued: 09/02/2003
• Est. Priority Date: 03/05/1999
• Status: Expired due to Term

• Current Assignee: F Hoffmann-La Roche AG (Roche Holding AG)
• Original Assignee: F Hoffmann-La Roche AG (Roche Holding AG)
• Inventors: Steiner, Gregor, Ritter, Christoph, Schinnerl, Marie-Luise, Schaffar, Bernhard
• Primary Examiner(s): Nguyen, Nam
• Assistant Examiner(s): Olsen, Kaj K.
• Application Number:
  US09/518,665
• Time in Patent Office: 1,278 Days
• Field of Search: 204/403, 204/433, 204/403.01, 204/403.15
• US Class Current: 204/403.01
• CPC Class Codes: G01N 27/3272 Test elements therefor, i.e. disposable laminated substrates with electrodes, reagent and channels optical biosensors G01N33/52

Abstract

An electrochemical sensor includes an electrochemically active sensor layer (sensor spot), which is applied by means of thick film techniques in at least one region of an electrically insulating, planar substrate, the surface of the sensor layer being brought into contact in a measuring area with the aqueous sample to be determined. At least one conductive path for signal pick-up is also applied on the substrate by means of thick film techniques. The sensor layer contains at least one oxide of metal from subgroups 7 and 8 wof the Periodic Table as sensor component. The contact between the electrochemically active sensor layer and the conductor is effected via an electrically conductive bridge layer which extends from the measuring area in a direction essentially parallel to the surface of the substrate. The bridge layer consists of corrosion-resistant material.

Claims

1. An electrochemical sensor comprising:

an electrically insulating, planar substrate having a planar surface,

an electrochemically active sensor layer, which is applied by means of thick film techniques in at least one region of said planar substrate, said sensor layer containing at least one oxide of a metal belonging to one of the subgroups 7 and 8 of the Periodic Table of chemical elements as sensor component, and contacting in a measuring area an aqueous sample to be determined,

at least one conductive path for signal pick-up which is applied on said planar substrate by means of thick film techniques and which is located entirely outside of said measuring area, and wherein said electrochemically active sensor layer extends from said measuring area as an electrically conductive bridge layer in a direction essentially in parallel with said planar surface of said substrate and outside said measuring area to contact said conductive path, wherein said bridge layer is electrically insulated and wherein a ratio of length l of said bridge layer outside of said measuring area to thickness d thereof is greater than 5.

2. A sensor as claimed in claim 1, wherein said electrically active sensor layer and said conductive path are applied by thick film techniques in any sequence desired.

3. A sensor as claimed in claim 1, wherein said bridge layer is applied on said planar substrate together with said sensor layer in one processing step.

4. A sensor as claimed in claim 1, wherein a ratio of length l to thickness d of said bridge layer is greater than 50.

5. A sensor as claimed in claim 1, wherein a ratio between the length l of said bridge layer and a diameter of said measuring area is between 1:

1 and 10;

1.

6. A sensor as claimed in claim 1, wherein said bridge layer and said conductive path overlap in a contact region.

7. A sensor as claimed in claim 1, wherein said at least one oxide of a metal of said electrochemically active sensor layer belongs to subgroup 8 of the Periodic Table of chemical elements, and wherein said sensor layer contains an organic polymer for bonding.

8. A sensor as claimed in claim 7, wherein said oxide of a metal is RuO₂ and said organic polymer is selected from the group consisting of polyvinyl acetate, polyurethane and epoxy resins.

9. A sensor as claimed in claim 1, wherein said at least one oxide of a metal of said electrochemically active sensor layer belongs to subgroup 7 of the Periodic Table of chemical elements and is incorporated in a paste containing carbon and an organic polymer for bonding.

10. A sensor as claimed in claim 9, wherein said carbon is graphite or activated charcoal.

11. A sensor as claimed in claim 9, wherein said organic polymer is selected from the group consisting of polyvinyl acetate, polyurethane and epoxy resins.

12. A sensor according to claim 1, including at least one additional layer contacting said electrochemically active sensor-layer.

13. A sensor according to claim 12, wherein said additional layer comprises glucose oxidase or lactate oxidase.

14. A sensor according to claim 12, wherein said additional layer is a hydrophobic, CO₂-permeable layer.

15. An electrochemical sensor comprising:

an electrically insulating, planar substrate having a planar surface,

an electrochemically active sensor layer, which is applied by means of thick film techniques in at least one region of said planar substrate, said sensor layer containing at least one oxide of a metal belonging to one of the subgroups 7 and 8 of the Periodic Table of chemical elements as sensor component, and contacting in a measuring area an aqueous sample to be determined,

at least one conductive path being provided for signal pickup, which is also applied on said planar substrate by means of thick film techniques and which is located entirely outside of said measuring area,

wherein said electrochemically active sensor layer contacts an electrically conductive bridge layer extending from said measuring area in a direction essentially in parallel with said surface of said planar substrate and outside said measuring area to said conductive path, wherein said bridge layer consists of corrosion resistant material and wherein a ratio of length l of said bridge layer outside of said measuring area to thickness d thereof is greater than 5.

16. A sensor as claimed in claim 15, wherein said bridge layer consists of carbon.

17. A sensor as claimed in claim 15, wherein said bridge layer is an electrolyte bridge.

18. A sensor as claimed in claim 15, wherein said bridge layer consists of a noble metal or contains a noble metal.

19. A sensor as claimed in claim 15, wherein said electrochemically active sensor layer is applied on one end of said bridge layer.

20. A sensor as claimed in claim 15, wherein a ratio of length l to thickness d of said bridge layer is greater than 50.

21. A sensor as claimed in claim 15, wherein a ratio between the length l of said bridge layer and he a diameter of said measuring area is between 1:

1 and 10;

1.

22. A sensor as claimed in claim 15, wherein said bridge layer and said conductive path overlap in a contact region.

23. A sensor as claimed in claim 15, wherein said at least one oxide of a metal of said electrochemically active sensor layer belongs to subgroup 8 of the Periodic Table of chemical elements and wherein said sensor layer contains an organic polymer for bonding.

24. A sensor as claimed in claim 23, wherein said oxide of a metal is RuO₂ and said organic polymer is selected from the group consisting of polyvinyl acetate, polyurethane and epoxy resins.

25. A sensor as claimed in claim 15 wherein said at least one oxide of a metal of said electrochemically active sensor layer belongs to subgroup 7 of the Periodic Table of chemical elements and is incorporated in a paste containing carbon and an organic polymer for bonding.

26. A sensor as claimed in claim 25, wherein said carbon paste contains graphite or activated charcoal.

27. A sensor as claimed in claim 25, wherein said organic polymer is selected from the group consisting of polyvinyl acetate, polyurethane and epoxy resins.

28. A sensor according to claim 15, including at least one additional layer contacting said electrochemically active sensor layer.

29. A sensor according to claim 28, wherein said additional layer comprises glucose oxidase or lactate oxidase.

30. A sensor according to claim 28, wherein said additional layer is hydrophobic, CO₂-permeable layer.