Measurement-while-drilling acoustic system employing multiple, segmented transmitters and receivers

• US 6,614,360 B1
• Filed: 06/09/2000
• Issued: 09/02/2003
• Est. Priority Date: 01/12/1995
• Status: Expired due to Term

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Patterson, Douglas, Dubinsky, Vladimir, Leggett, James V. III
• Primary Examiner(s): EDWARDS JR, TIMOTHY
• Application Number:
  US09/590,906
• Time in Patent Office: 1,180 Days
• Field of Search: 340/853.1, 340/855.5, 340/854.5, 367/25, 367/35, 181/104
• US Class Current: 340/853.1
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 44/005 Below-ground automatic control systems
• CPC Class Codes: G01V 1/52 Structural details

Abstract

An acoustic MWD system comprises at least one transmitter array and at least one receiver array spaced axially along an essentially tubular downhole subassembly. Each transmitter and receiver array includes a plurality of elements circumferentially disposed on the outside of the assembly. The downhole subassembly also comprises a processor, data storage, telemetry elements, power supplies and control circuits as well as other types of sensors. In one embodiment of the invention, the transmitters are operated as a quadrupole in orthogonal orientations and signals from two receiver elements processed to attenuate common modes (including body waves through the tool, monopole waves and Stoneley waves). In another embodiment, the transmitters are used as crossed dipoles and signals received by cross-dipole receivers may be used to determine shear wave birefringence in the formation. In yet another embodiment, the transmitters are used as crossed dipoles and a single dipole receiver produces information relating to the birefringence: rotation of the drillstring makes it possible to operate the transmitters in two orthogonal orientations.

Claims

1. A measurement-while-drilling (MWD) tool conveyed on a drilling tubular for use during drilling of a wellbore in a formation, comprising:

(a) a tool body;

(b) at least one transmitter array carried by the tool body, said at least one transmitter array including a first plurality of spaced apart transmitter elements circumferentially disposed about the tool body, each said transmitter element adapted to propagate acoustic into the formation;

(c) at least one receiver array containing a second plurality of circumferentially disposed receiver elements, said at least one receiver array carried by the tool body and axially spaced apart from the at least one transmitter array;

(d) a processor adapted for selectively activating a subset of the plurality of transmitter elements simultaneously at at least one time to excite said acoustic waves in the formation and processing the response of at least one receiver element on the at least one receiver array to said acoustic waves to determine a parameter of interest,

wherein said acoustic waves have a mode that is at least one of the group consisting of;

a compressional (“

P”

) wave excited in a dipole mode, a shear (“

S”

) wave excited in a dipole mode, a P wave excited in a quadrupole mode, an S wave excited in a quadrupole mode, a P wave excited in an octupole mode, and an S wave excited in an octupole mode.

2. The MWD tool of claim 1 wherein the drilling tubular is selected from the group consisting of:

a coiled tubing, and, a drillstring.

3. The MWD tool of claim 1 wherein the first and second pluralities are the same and each transmitter element in the at least one transmitter array has a corresponding element in the at least one receiver array.

4. The MWD tool of claim 1 wherein the at least one receiver array comprises at least two spaced apart receiver arrays.

5. The MWD tool of claim 1 wherein the first plurality comprises 2N elements where N is an integer.

6. The MWD tool of claim 1 wherein the second plurality is two receiver elements.

7. The MWD tool according to claim 1, wherein the at least one receiver array provides a full wave acoustic train resulting from the acoustic wave transmitted by the transmitter elements.

8. The MWD tool according to claim 1, wherein said transmitter elements are selected from a group consisting of (i) piezoelectric devices, (ii) magnetostrictive devices, and (iii) electromechanical devices.

9. The MWD tool according to claim 1, wherein said receiver elements are selected from a group consisting of (i) piezoelectric devices, and, (ii) magnetostrictive devices.

10. The MWD tool according to claim 1, wherein the processor further comprises a microprocessor that manipulates data downhole to determine the parameter of interest and a memory in which the data is stored during the drilling of the wellbore.

11. The downhole tool according to claim 1 further comprising a telemetry system that transmits data from the MWD downhole tool to the surface.

12. The MWD tool of claim 1 wherein the first plurality of transmitter elements comprises a quadrupole transmitter and the second plurality of receiver elements comprises two receiver elements.

13. The MWD tool of claim 1 wherein the at least first time further comprises a first time, a second time, a third time and a fourth time, said first and second times corresponding to a substantially identical orientation of the tool body at a first azimuthal angle, and said third and fourth times corresponding to a substantially identical orientation of the tool body at a second azimuthal angle substantially orthogonal to the first azimuthal angle.

14. The MWD tool of claim 13 wherein the first plurality of elements comprises a first dipole operating at the first time and a second dipole orthogonal to the first dipole operating at the second time, the second plurality of elements comprises a dipole producing first and second signals corresponding to the first time and third and fourth signals corresponding to the second time.

15. The MWD tool of claim 1 wherein the at least one time further comprises a first time and a second time.

16. The MWD tool of claim 15 wherein the first plurality of transmitter elements comprises a quadrupole, the second plurality of receiver elements comprises two elements, said quadrupole operating at the second time with a polarization orthogonal to a polarization of the quadrupole at the first time, said processor obtaining a signal in which common modes are attenuated.

17. The MWD tool of claim 15 wherein the first plurality of elements comprises a first dipole operating at the first time and a second dipole orthogonal to the first dipole operating at the second time, the second plurality of elements comprises a pair of crossed dipoles producing a first and second signal corresponding to the first time and a third and fourth signal corresponding to the second time.

18. A method of determining a parameter of interest of a subsurface formation during drilling of a wellbore by a drill bit carried on a drilling tubular in the formation, comprising:

(a) conveying a measurement-while-drilling (MWD) device on the drilling tubular into the borehole;

(b) using at least one transmitter array carried by the tool body, said at least one transmitter array including a first plurality of spaced apart transmitter elements circumferentially disposed about the tool body, for propagating seismic waves into the formation;

(c) using at least one receiver array axially spaced apart from the at least one transmitter array, said at least one receiver array containing a second plurality of circumferentially disposed receiver elements, for receiving a portion of said seismic waves and providing signals indicative thereof; and

(d) using a processor for activating a subset of the plurality of transmitter elements simultaneously at at least one time and processing said signals to determine a parameter of interest,

wherein said seismic waves have a mode that is at least one of the group consisting of;

a compressional (“

P”

) wave excited in a dipole mode, a shear (“

S”

) wave excited in a dipole mode, a P wave excited in a quadrupole mode, an S wave excited in a quadrupole mode, a P wave excited in an octupole mode, and an S wave excited in an octupole mode.

19. The method according to claim 18, wherein using the at least one receiver array further comprises providing a full wave acoustic train resulting from said received portion of the seismic waves.

20. The method according to claim 18, wherein using the processor further comprises storing data a memory during the drilling of the wellbore.

21. The method according to claim 18 further comprising using a telemetry system on the MWD tool for that transmitting data from the MWD downhole tool to the surface.

22. The method of claim 18 wherein the at least one transmitter array comprises a quadrupole and the at least one receiver array comprises two receiver elements, the method further comprising operating the quadrupole at a first time with one polarization and at a second time with a second polarization, and processing the signals further comprises attenuating a common mode of the seismic waves.

23. The method of claim 18 wherein the at least one transmitter array comprises a pair of crossed transmitter dipoles and the at least one receiver array comprises a pair of crossed receiver dipoles, the method further comprising operating a first of the pair of crossed transmitter dipoles at a first time and an other of the pair of crossed transmitter dipoles at a second time.

24. The method of claim 18 wherein the at least one transmitter array comprises a dipole and the at least one receiver array comprises a dipole, the method further comprising operating the dipole transmitter at a first time with one polarization and at a second time with a second polarization, and processing the signals further comprises attenuating a common mode of the acoustic waves and dipole modes generated by a drillbit on the drilling tubular.

25. The method of claim 18 wherein the at least one transmitter array comprises a pair of crossed transmitter dipoles and the at least one receiver array comprises a pair of crossed receiver dipoles, the method further comprising operating one of the crossed transmitter dipoles at a first time and operating the other of the pair of crossed transmitter dipoles at a second time substantially immediately after the first time, and processing the signals further comprises attenuating a common mode of the acoustic waves and dipole modes generated by a drillbit on the drilling tubular.

26. The method of claim 18 wherein the at least one transmitter array comprises a pair of crossed dipoles and the at least one receiver array comprises a dipole, the receiver dipole substantially parallel to one of the pair of transmitter dipoles, the method further comprising:

(i) operating a first of the pair of crossed transmitter dipoles at a first time at a first azimuthal orientation of the MWD tool,

(ii) operating a second of the pair of crossed transmitter at a second time at a second azimuthal orientation of the tool substantially equal to the first azimuthal orientation of the tool,

(iii) rotating the MWD tool on the drilling tubular and operating a first pair of the pair of crossed transmitter dipoles at a third time at a third azimuthal orientation of the MWD tool substantially orthogonal to the first and second azimuthal orientations, and

(iv) operating a second of the pair of crossed transmitter at a fourth time at a fourth azimuthal orientation of the tool substantially equal to the third azimuthal orientation of the tool.

27. The method of claim 26 further comprising:

(A) using an orientation sensor on the MWD tool to determine an orientation thereof and providing a signal indicative of said orientation, and

(B) using the processor to operate the pair of transmitter dipoles at said first, second, third and fourth times in response to said signal.

28. A measurement-while-drilling (MWD) tool for use during drilling of a wellbore having a longitudinal axis in a formation having a reflecting interface, comprising:

(a) a tool body;

(b) a plurality of spaced apart transmitter arrays carried by the tool body, each said transmitter array containing a plurality of spaced apart transmitter elements circumferentially disposed about the tool body, each said transmitter element adapted to propagate acoustic energy into a formation surrounding the wellbore;

(c) at least one receiver axially spaced apart from the plurality of transmitter arrays on the tool body, said receiver detecting acoustic energy traveling through the formation in response to the acoustic energy transmitted by said transmitter elements; and

(d) a processor including a model of at least one of

(i) response characteristics of said at least one receiver, and,

(ii) data defining a target formation of interest;

said processor selectively activating a plurality of the transmitter elements to focus acoustic energy into the formation in a selected direction towards the reflecting interface and processing the responses of the at least one receiver using said model to determine a parameter of interest.