Enhanced flex cable

• US 6,617,518 B2
• Filed: 11/02/2001
• Issued: 09/09/2003
• Est. Priority Date: 11/02/2001
• Status: Expired due to Fees

• Current Assignee: JDS Uniphase Corporation (Lumentum Holdings Inc.)
• Original Assignee: JDS Uniphase Corporation (Lumentum Holdings Inc.)
• Inventors: McCoy, Bart Owen, Connell, Michael Joseph III, Distad, Eugene E. Jr., Storino, Salvatore Nicholas, Ames, Stephen John
• Primary Examiner(s): Cuneo, Kamand
• Assistant Examiner(s): PATEL, ISHWARBHAI B
• Application Number:
  US09/985,345
• Publication Number:
  US 20030085054A1
• Time in Patent Office: 676 Days
• Field of Search: 174/254, 174/255, 174/260, 174/261, 174/262, 174/266, 174/52.4, 174/52.1, 174/250, 361/760, 361/749, 361/783, 361/807, 361/764, 361/789, 257/690, 257/691, 385/90
• US Class Current: 174/254
• CPC Class Codes: H01R 12/592 connections to contact elements
• CPC Class Codes: H01R 12/62 connecting to rigid printed circuits or like structures
• CPC Class Codes: H05K 1/118 specially for flexible printed circuits, e.g. using folded portions

Abstract

A flex cable has a number of conductive wirings for electrically coupling electrical leads of an electrical component to a wiring board. The flex cable has a conductive tab for electrically coupling one of the conductive wirings to one of the leads. The flex cable is bendable to form an essentially horizontal portion and an essentially vertical portion. The conductive tab is disposed at a transition between the horizontal portion and the vertical portion.

Claims

1. A flex cable, comprising:

a conductive wiring, bent to form an angled shape, defining first and second substantially perpendicular regions with a bend region therebetween; and

a conductive tab electrically coupled to said conductive wiring extending from the bend region coplanar with the first region; and

,

a through opening in the second region providing access to the conductive tab.

2. The flex cable recited in claim 1, wherein said conductive wiring is a ground wiring, said conductive tab being electrically coupled to said ground wiring.

3. The flex cable recited in claim 1, further comprising a first and a second superposed conductive layer, said first conductive layer being comprised of said conductive wiring, and said second conductive layer being comprised of further conductive wirings;

and an insulating layer disposed between said first and second conductive layers.

4. The flex cable recited in claim 3, further comprising an insulating coating covering said first and said second conductive layers, said insulating coating having at least one window formed therein to expose a portion of at least one of said conductive wirings, to allow the exposed portion to be electrically coupled to a wiring board.

5. The flex cable recited in claim 4, wherein at least one through hole is disposed in said flex cable that passes through said at least one of said conductive wirings, the at least one through hole being adapted to receive a lead of an electrical component therein.

6. The flex cable recited in claim 5, wherein said at least one through hole is disposed in said conductive tab.

7. The flex cable recited in claim 6, wherein said conductive wirings include a ground wiring, said conductive tab having at least a portion of said ground wiring formed therein, said at least one through hole passing through said portion of said ground wiring.

8. The flex cable recited in claim 5, wherein said at least one through hole is plated with a conductive material that is in electrical communication with said at least one of said conductive wirings.

9. The flex cable recited in claim 1, wherein said conductive tab is a flap from said second region, and wherein the through opening is formed through said second region by said conductive tab projecting in the direction away from said conductive wiring when said conductive wiring is bent.

10. An electro-optical device comprising:

an optical sub-assembly for converting optical signals into electrical signals or for converting electrical signals into optical signals, the optical sub-assembly including electrical leads extending from a rear end thereof;

a wiring board including electronic circuitry for operating the optical sub-assembly; and

a flex cable comprising;

a first region extending parallel to the rear end of the optical sub-assembly above an upper surface of the wiring board;

a second region extending parallel to the upper surface of the wiring board and perpendicular to the first region;

a bend region between the first and second regions;

a tab coplanar with the first region extending outwardly from proximate the bend region for electrical connection with one of the leads from the optical sub-assembly that extends below the upper surface of the wiring board; and

a through opening proximate the bend region for accessing the electrical lead electrically connected by the tab;

wherein conductive wiring extends from the first region to the second regions for electrically connecting at least one of the electrical leads from the optical sub-assembly to the wiring board; and

wherein conductive wiring extends from the tab to the second region for electrically connecting one of the electrical leads from the optical sub-assembly to the wiring board.

11. The device according to claim 10, wherein the tab is cut from the second region of the flex cable;

and wherein the through opening is an opening in the second region of the flex cable created by separation of the tab from the second region.

12. The device according to claim 10, wherein the second region of the flex cable is disposed adjacent to a lower surface of the wiring board.

13. The device according to claim 10, wherein the wiring board includes a notch therein for receiving the electrical lead connected to the tab.

14. The device according to claim 10, wherein the flex cable includes a plurality of conductive layers separated by at least one insulating layer;

and wherein the conductive wiring comprises traces in the conductive layers.

15. An electro-optical device comprising:

an optical sub-assembly for converting optical signals into electrical signals or for converting electrical signals into optical signals, the optical sub-assembly including electrical leads extending from a rear end thereof;

a wiring board including electronic circuitry for operating the optical sub-assembly; and

a flex cable, comprising;

a conductive wiring, bent to form an angled shape, defining a first region extending parallel to the rear end of the optical sub-assembly, a second region substantially perpendicular to the first region extending parallel to an upper surface of the wiring board, and a bend region therebetween;

a conductive tab electrically coupled to said conductive wiring coplanar with the first region, extending from the bend region into electrical contact with one of the optical sub-assembly leads; and

,

a through opening in the second region providing access to the conductive tab and the contacted lead.

16. A flex cable according to claim 15, further comprising:

a first and a second superposed conductive layer, said first conductive layer being comprised of said conductive wiring, and said second conductive layer being comprised of further conductive wirings; and

an insulating layer disposed between said first and second conductive layers,

an insulating coating covering said first and said second conductive layers, said insulating coating having at least one window formed therein to expose a portion of at least one of said conductive wirings, to allow the exposed portion to be electrically coupled to a wiring board, and wherein

at least one through hole is disposed in said flex cable that passes through said at least one of said conductive wirings, the at least one through hole being adapted to receive a lead of an electrical component therein,

said at least one through hole is disposed in said conductive tab, and

said conductive wirings include a ground wiring, said conductive tab having at least a portion of said ground wiring formed therein, said at least one through hole passing through said portion of said ground wiring.