Method and apparatus for cooling AC condensing coils

• US 6,619,059 B1
• Filed: 07/09/2002
• Issued: 09/16/2003
• Est. Priority Date: 07/09/2002
• Status: Expired due to Term

• Current Assignee: Evaporcool Solutions, LLC, Evprcl Operating Company, LLC
• Original Assignee: Tommy A. Johnson Sr
• Inventors: Johnson, Tommy A. Sr.
• Primary Examiner(s): Doerrler, William C.
• Assistant Examiner(s): SHULMAN, MARK S
• Application Number:
  US10/192,197
• Time in Patent Office: 434 Days
• Field of Search: 621/57, 621/71, 623/05, 621/58, 622/31
• US Class Current: 62/171
• CPC Class Codes: F24F 1/06 Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
• CPC Class Codes: F24F 1/42 characterised by the use of the condensate, e.g. for enhanced cooling
• CPC Class Codes: F24F 2013/225 by evaporating the condensate in the cooling medium, e.g. in air flow from the condenser
• CPC Class Codes: F24F 8/10 by separation, e.g. by filtering
• CPC Class Codes: F24F 8/108 using dry filter elements
• CPC Class Codes: F25B 2339/041 of evaporative condensers
• CPC Class Codes: F25B 39/04 Condensers

Abstract

A method and apparatus for cooling an air conditioning system'"'"'s condensing coils utilizing air filter pad made of glass fibers with self contained, perforated water capillary tubes allowing moisture to permeate the filter pad. The filter dads are connectable in series and provided with integral mounting strips for fixed or magnetic, internal or external attachment to the condensing unit. Special adaptive solenoids are also provided to allow for minimum flow of water over long periods of time. Dual sensors are provided connected to both the high and low side of the compressor for sensing compressor temperature status and switching the solenoid on and off, thereby preventing freezing. A unique method for applying chilled water to the capillary tubes by coiling the capillary tube around the suction line of the compressor is utilized. The system may be provided in kits with several pads adapted for use with a wide variety of condensing unit configurations and includes valves, tubing, wiring and connection boxes, insulation components for enclosing compressor and water tubing, and detailed instructions.

Claims

1. A condenser coil cooling system for central air conditioners having externally located condensing and compressor units in a housing having a forced draft fan for drawing an air stream across the condensing coils comprising:

a) an air filter panel having a fine screen mesh covering one face located within said air stream leading to said condensing coils;

b) a first length of flexible polymeric tubing having a plurality of perforations attached periodically to a rigid strip inserted along one edge of said filter panel;

c) a second length of flexible polymeric tubing having one end connected to said first length of polymeric tubing, a portion of which is coiled around and in contact with refrigeration suction tubing associated with said compressor;

d) an electrical control water valve having an inlet port connected to a source of pressurized water and an outlet port connected to said second length of flexible polymeric tubing; and

e) a means for electrically controlling said water valve between open and closed positions in response to preset electrical temperature sensors located in contact with both pressure and suction refrigeration lines connected to said compressor.

2. The condenser coil cooling system according to claim 1 wherein said filter panel comprises a composite panel having at lease two fiberglass mats of different density and a fine mesh screen, said screen further forming a hem along at least two edges, each said hem enclosing at least a said rigid strip.

3. The condenser coil cooling system according to claim 2 wherein said rigid strip is magnetic.

4. The condenser coil cooling system according to claim 3 wherein said rigid strip is secured externally to said housing.

5. The condenser coil cooling system according to claim 2 wherein said filter panel is located between said housing and said cooling coil.

6. The condenser coil cooling system according to claim 1 wherein said water valve is restricted to a flow of between 8 to 40 ounces per minute.

7. The condenser coil cooling system according to claim 1 wherein said water valve is fitted with a spring that requires less than 0.380 Newtons to close.

8. The condenser coil cooling system according to claim 1 wherein one of said electrical temperature sensors located in contact with said suction refrigeration line is set to electrically close said water valve at 40 degrees and open said water valve at 50 degrees Fahrenheit.

9. The condenser coil cooling system according to claim 1 wherein one of said electrical temperature sensors located in contact with said pressure refrigeration line is set to electrically close said water valve at 90 degrees and open said water valve at 110 degrees Fahrenheit.

10. The condenser coil cooling system according to claim 1 wherein said cooling system further includes insulation applied to all exposed refrigeration lines including areas where sensors and polymeric tubing make contact with such lines.

11. A condensing coil cooling system for water misting the condensing coil in a central air conditioning system having an outdoor compressor unit, a housing for said compressor unit containing a fan, an opening in said housing through which a stream of air is created flowing across said condensing coil carried within said housing adjacent said opening and extending thereover, said condensing coil receiving refrigerant fluid from a compressor having suction and pressure refrigerant lines, said apparatus comprising:

a) a control valve having an inlet port connected to a source of pressurized water;

b) an air filter panel comprising at least two plies of fiber glass non-woven mat and fine mesh screen on at least one face and a rigid strip extending along at least one edge, said filter located in the path of said stream of air flowing across said condensing coil;

c) a first length of flexible capillary tubing attached periodically along the length of said rigid strip, said tube having a plurality of perforations therein

d) a second length of flexible tubing connected to said capillary tubing connected to an outlet port of said control valve for dispersing water from said source when said valve is in the open position and wherein a portion of said second length of flexible tubing is coiled around and in contact with said suction refrigerant line; and

d) a means for automatically positioning said control valve to at least a partially open position in electrical response to preset temperature limits established by temperature sensors located externally on both said suction and pressure refrigerant lines leading to and from said compressor.

12. The condensing coil cooling system according to claim 11 wherein said control valve is operated by an electric solenoid and utilizes a spring requiring less than 0.0856 pounds of force to close.

13. The condensing coil cooling system according to claim 11 wherein said air filter mat comprises a composite panel having at lease two fiberglass mats of different density and a fine mesh screen, said screen further forming a hem along at least two edges, each said hem enclosing at least a said rigid strip.

14. The condensing coil cooling system according to claim 11 wherein one of said electrical temperature sensors located in contact with said suction refrigeration line is set to electrically close said water valve at 40 degrees and open said water valve at 50 degrees Fahrenheit.

15. The condensing coil cooling system according to claim 11 wherein one of said electrical temperature sensors located in contact with said pressure refrigeration line is set to electrically close said water valve at 90 degrees and open said water valve at 110 degrees Fahrenheit.

16. The condensing coil cooling system according to claim 11 wherein said capillary tube is vinyl and said second flexible tube is polyethylene.

17. The condensing coil cooling system according to claim 11 wherein said rigid strip is magnetic.

18. The condensing coil cooling system according to claim 11 wherein said filter mat is attached externally to said housing for said condensing coils.

19. The condensing coil cooling system according to claim 11 wherein said system further comprises a plurality of filter panels located in a manner whereby said capillary tubes are connected in series and arranged so that said filter panels generally intercept the air stream flowing over said condensing coils.

20. A method for enhancing heat dissipation of central air conditioner condensing unit coils connected to a compressor having pressure and suction refrigeration lines comprising the steps of:

a) providing chill water misting system comprising an electrically operated water valve having an inlet connected to a water source and an outlet connected to a first flexible tube connected to a second flexible tube having a plurality of perforations therein attached periodically to a rigid strip, said strip and second flexible tube contained within a fiber glass filter panel attached to a fine mesh screen in a manner whereby water is dispersed over the surface of said filter panel when said water valve is open, said filter panel located so as to intercept air drawn over said condensing unit coils, said system further comprising a means for electrically controlling said water valve with temperature sensors attached to said pressure and suction lines for automatically opening and closing said water valve at preset temperatures of between 40 and 50 degrees F. for said suction line and 90 to 110 degrees for said pressure line;

b) installing said system by locating said filter panels externally of said condensing coils and connecting said second flexible tube to said first flexible tube having a significant portion coiled around and in contact with said suction refrigeration line;

c) locating and mounting said water valve and means for controlling said valve;

d) attaching said temperature sensors to said refrigeration lines;

e) connecting said means for controlling to a power supply source;

f) connecting said water valve to a supply source;

g) insulating all exposed internal and external refrigeration lines including said sensors; and

h) monitoring said system for operation within established temperature limits.