Hydraulic hybrid accumulator shut-off valve

• US 6,619,325 B2
• Filed: 12/04/2001
• Issued: 09/16/2003
• Est. Priority Date: 12/04/2001
• Status: Expired due to Term

• Current Assignee: Environmental Protection Department (Government of the United States of America)
• Original Assignee: United States Environmental Protection Agency
• Inventors: Gray, Charles L. Jr.
• Primary Examiner(s): HOOK, JAMES F
• Application Number:
  US10/000,022
• Publication Number:
  US 20030102041A1
• Time in Patent Office: 651 Days
• Field of Search: 138/30, 138/26, 137/495, 251/82, 251/83
• US Class Current: 138/30
• CPC Class Codes: B60K 6/12 by means of a chargeable fluidic accumulator
• CPC Class Codes: F15B 1/18 Anti-extrusion means
• CPC Class Codes: F15B 1/22 Liquid port constructions
• CPC Class Codes: F15B 2201/205 using gas
• CPC Class Codes: F15B 2201/3152 the flexible separating means being bladders
• CPC Class Codes: F15B 2201/411 having valve means
• CPC Class Codes: F15B 2201/43 Anti-extrusion means
• CPC Class Codes: F15B 2201/51 Pressure detection
• CPC Class Codes: F15B 2201/615 Assembling or methods for making ports therefor
• CPC Class Codes: F16K 31/1221 one side of the piston being spring-loaded
• CPC Class Codes: F16K 31/1225 with a plurality of pistons
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y10T 137/7782 With manual or external control for line valve

Abstract

A hydraulic accumulator is equipped with a novel shut-off valve. The shut off-valve includes a valve body having a cylindrical hollow with a valve seat surrounding one end. The main piston including a piston head has a central opening and is slidably mounted within the cylindrical hollow of the valve body. A poppet valve has a valve head which mates with the valve seat and a valve stem which extends through the central opening of the piston to guide axial movement of the poppet valve relative to the piston. A spring is mounted between the valve head and the main piston head for urging the valve head away from the piston head. A control valve moves the piston relative to the valve body between open and closed positions responsive to signals from a computer which signals valve closing upon determination that flow rate through the valve exceeds a maximum period. The spring between the poppet valve head and the piston head exerts a force approximately equal to that of a pressure drop across the poppet valve at a predetermined maximum flow rate.

Claims

1. A hydraulic hybrid accumulator shut-off valve comprising:

a valve body having a cylindrical hollow and a valve seat surrounding one end of said cylindrical hollow;

a main piston including a piston head having a central opening and slidably mounted within said cylindrical hollow;

a poppet valve including a valve head, mating with said valve seat in a closed position, and a valve stem extending from said valve head into said central opening to guide said valve member in axial movement relative to said main piston;

a spring mounted between said valve and said main piston for urging said valve toward an open position; and

piston operating means for moving said main piston relative to said valve body between open and closed positions.

2. A hydraulic hybrid accumulator shut-off valve according to claim 1 wherein said spring has a strength providing a compressive force equal to a pressure drop across said valve at a predetermined maximum flow rate, whereby said valve is closed by a flow rate exceeding said predetermined maximum flow rate.

3. A hydraulic hybrid accumulator shut-off valve according to claim 1 wherein said main piston and said valve body- define an annular chamber therebetween and said piston operation means controls a pressure within said annular chamber.

4. A hydraulic hybrid accumulator shut-off valve according to claim 3 wherein said main piston has a first flange sealed against said valve body and separating first and second chambers within said annular chamber, wherein said second chamber is in constant communication with a low pressure reservoir and said piston operating means is a control valve in communication with said first chamber for switching said first chamber between communication with a high pressure source for moving said piston to said open position and communication with a low pressure reservoir for allowing said piston to move to said closed position.

5. A hydraulic hybrid accumulator shut-off valve according to claim 4 wherein said control valve is a normally closed valve, said poppet valve being closed when said control valve is in said normally closed position.

6. A hydraulic hybrid accumulator shut-off valve according to claim 4 wherein said control valve communicates with the high pressure source through a passageway running through said valve body to a radially extending port opening to said high pressure adjacent a distal end of said valve body where said valve seat is located.

7. A hydraulic hybrid accumulator shut-off valve according to claim 4 wherein said main piston has a second flange separating a third chamber within said annular chamber from said second chamber and wherein said third chamber is constantly open to said cylindrical hollow.

8. A hydraulic hybrid accumulator shut-off valve according to claim 7 wherein said third chamber is in communication with said first chamber and said control valve through a check valve which prevents flow from said cylindrical hollow to said first chamber.

9. A hydraulic hybrid accumulator shut-off valve according to claim 1 wherein said valve seat contains an annular ring of an elastomer seal.

10. A hydraulic hybrid accumulator shut-off valve according to claim 1 wherein said piston operating means is a control valve and wherein said shut-off valve further comprises:

at least one sensor for determining flow rate through said cylindrical hollow;

an electronic control unit for receiving signals from said sensor, for comparing actual flow based on said signals with a commanded flow rate and, if said actual flow rate exceeds said commanded flow rate, issuing a command signal to said control valve to close said poppet valve.

11. A hydraulic hybrid accumulator shut-off valve according to claim 1 further comprising:

a second piston rigidly connected to said main piston through a piston rod;

an axial bore forming a closed chamber in said valve body in which said second piston is slidably mounted, said second piston dividing said closed chamber into two subchambers one of which remains in communication with a low pressure source, and the other of which is switched between said low pressure source and a high pressure source by a control valve serving as said piston operating means.

12. An accumulator for a hydraulic vehicular drivetrain comprising:

a tank;

a bladder mounted within said tank and containing a fluid, said tank defining a fluid space surrounding said bladder; and

a shut-off valve in communication with said fluid space and comprising;

a valve body having a cylindrical hollow and a valve seat surrounding one end of said cylindrical hollow;

a main piston including a piston head having a central opening and slidably at mounted within said cylindrical hollow;

a poppet valve including a valve head, mating with said valve seat in a closed position, and a valve stem extending from said valve head into said central opening to guide said valve member in axial movement relative to said main piston;

a spring mounted between said valve and said main piston for urging said valve toward an open position; and

piston operating means for moving said main piston relative to said valve body between open and closed positions.

13. An accumulator according to claim 12 wherein said spring has a strength providing a compressive force equal to a pressure drop across said valve at a predetermined maximum flow rate, whereby said valve is closed by a flow rate exceeding said predetermined maximum flow rate.

14. An accumulator according to claim 12 wherein said main piston and said valve body define an annular chamber therebetween and said piston operation means controls a pressure within said annular chamber.

15. An accumulator according to claim 14 wherein said main piston has a first flange sealed against said valve body and separating first and second chambers within said annular chamber, wherein said second chamber is in constant communication with a low pressure reservoir and said piston operating means is a control valve in communication with said first chamber for switching said first chamber between communication with said fluid space within said tank establishing said open position and communication with a low pressure reservoir for allowing said piston to move to said closed position.

16. An accumulator according to claim 15 wherein said control valve is a normally closed valve, said poppet valve being closed when said control valve is in said normally closed position.

17. An accumulator according to claim 15 wherein said control valve communicates with the liquid space in the accumulator through a passageway running through said valve body to a radially extending port opening to said fluid space adjacent a distal end of said valve body where said valve seat is located.

18. An accumulator according to claim 15 wherein said main piston has a second flange separating a third chamber within said annular chamber from said second chamber and wherein said third chamber is constantly open to said cylindrical hollow.

19. An accumulator according to claim 18 wherein said third chamber is in communication with said first chamber and said control valve through a check valve which prevents flow from said cylindrical hollow to said first chamber.

20. An accumulator according to claim 12 wherein said valve seat contains an annular ring of an elastomer seal.

21. An accumulator according to claim 12 wherein said piston operating means is a control valve and wherein said shut-off valve further comprises:

at least one sensor for determining flow rate through said cylindrical hollow;

an electronic control unit for receiving signals from said sensor, for comparing actual flow based on said signals with a commanded flow rate and, if said actual flow rate exceeds said commanded flow rate, issuing a command signal to said control valve to close said poppet valve.

22. An accumulator according to claim 12 further comprising:

a second piston rigidly connected to said main piston through a piston rod;

an axial bore forming a closed chamber in said valve body in which said second piston is slidably mounted, said second piston dividing said closed chamber into two subchambers one of which remains in communication with a low pressure source, and the other of which is switched between said low pressure source and said liquid space by a control valve serving as said piston operating means.

23. A hydraulic hybrid accumulator shut-off valve comprising:

a valve body having a cylindrical hollow and a valve seat surrounding one end of said cylindrical hollow;

a poppet valve including a valve head, mating with said valve seat in a closed position, a valve stem extending from said valve head and a guide member having a central opening receiving said valve stem to guide movement of said poppet valve;

a first spring mounted between said poppet valve and said guide member for urging said poppet valve toward an open position;

a ball valve rotatably mounted between open and closed positions and in fluid communication with said cylindrical hollow;

a second spring biasing said ball valve toward rotation in one direction;

a fluid actuator for rotating said valve in a second direction, opposite said one direction; and

a control valve in communication with said fluid actuator for selectively supplying a high pressure fluid to said fluid actuator.

24. An accumulator for a hydraulic vehicular drivetrain comprising:

a tank;

a bladder mounted within said tank and containing a fluid, said tank defining a fluid space surrounding said bladder;

a shut-off valve in communication with said fluid space and comprising;

a poppet valve including a valve head, mating with said valve seat in a closed position, a valve stem extending from said valve head and a guide member having a central opening-receiving said valve stem to guide movement of said poppet valve;

a first spring mounted between said poppet valve and said guide member for urging said poppet valve toward an open position;

a ball valve rotatably mounted between open and closed positions and in fluid communication with said cylindrical hollow;

a second spring biasing said ball valve toward rotation in one direction;

a fluid actuator for rotating said valve in a second direction, opposite said one direction; and

a control valve in communication with said fluid actuator for selectively supplying a high pressure fluid to said fluid actuator.