Lockout mechanism for use with ground and arc fault circuit interrupters

• US 6,621,388 B1
• Filed: 04/05/2001
• Issued: 09/16/2003
• Est. Priority Date: 04/06/2000
• Status: Expired due to Fees

• Current Assignee: Pass And Seymour Incorporated (Legrand SA)
• Original Assignee: Pass And Seymour Incorporated (Legrand SA)
• Inventors: Macbeth, Bruce F.
• Primary Examiner(s): DONOVAN, LINCOLN D
• Application Number:
  US09/827,007
• Time in Patent Office: 894 Days
• Field of Search: 335/18, 335/167-172, 335/174, 335/176, 361/42-51
• US Class Current: 335/18
• CPC Class Codes: H01H 2083/201 the other abnormal electrical condition being an arc fault
• CPC Class Codes: H01H 71/20 with fusible mass
• CPC Class Codes: H01H 83/04 with testing means for indicating the ability of the switch or relay to function properly
• CPC Class Codes: H02H 3/05 with means for increasing reliability, e.g. redundancy arrangements for logic circuits H03K19/003
• CPC Class Codes: H02H 3/334 with means to produce an artificial unbalance for other protection or monitoring reasons or remote control H02H3/338 takes precedence
• CPC Class Codes: H02H 3/338 also responsive to wiring error, e.g. loss of neutral, break

Abstract

An electrical protective device that includes a reset mechanism uses a resistor body to act as a hold-off to a spring driven lockout for the reset mechanism. Upon the failure of an internal component of the protective device, the spring driven lockout mechanism is released by I²R thermal action which causes a resistor to burn in half, or in the alternative, to melt solder mounting the resistor, thereby eliminating the hold-off and locking out the reset mechanism.

Claims

1. A lockout for a reset mechanism of an electrical protective device, comprising:

a spring biasing said lockout;

a resistor body which holds said lockout in a first position against action of said spring, wherein said first position permits resetting said electrical protective device; and

a switch responsive to an internal fault in said electrical protective device, wherein activation of said switch sends a current through said resistor body;

wherein when said resistor body reaches a predetermined temperature, said resistor body ceases to hold said lockout in said first position, whereby said lockout moves to a second position by action of said spring, and wherein said second position prevents resetting of said electrical protective device.

2. A lockout according to claim 1, wherein said lockout and spring are one-piece.

3. A lockout according to claim 1, further comprising a rotatable body having a pivot, said rotatable body containing a hole that aligns with a reset stem of said reset mechanism when said lockout is in said first position, and when said lockout is in said second position, said hole is misaligned with said reset stem.

4. A lockout according to claim 3, wherein when said resistor body reaches said predetermined temperature, said resistor body burns in half permitting said lockout to move to said second position.

5. A lockout according to claim 1, wherein said spring includes first and second ends, said first end being attached to a printed circuit board, said second end being aligned with a hole in a reset block such that when said lockout is in said second position, said second end of said spring blocks a reset stem of said reset mechanism.

6. A lockout according to claim 5, wherein said first end of said spring is part of a current path for said current passing through said resistor body when said switch is activated.

7. A lockout according to claim 5, wherein when said resistor body reaches said predetermined temperature, said resistor body burns in half permitting said lockout to move to said second position.

8. A lockout according to claim 5, wherein said resistor body is attached to said printed circuit board by solder, and when said resistor body reaches said predetermined temperature, said solder melts permitting said lockout to move to said second position.

9. A lockout according to claim 1, wherein said resistor body is attached to a printed circuit board by solder, and when said resistor body reaches said predetermined temperature, said solder melts permitting said lockout to move to said second position.

10. A lockout for a reset mechanism of an electrical protective device, comprising:

a resistor body which holds said lockout in a first position, wherein said first position permits resetting said electrical protective device;

means, responsive to an internal fault in said electrical protective device, for sending a current through said resistor body; and

means, responsive to said resistor body reaching a predetermined temperature, for moving said lockout to a second position, wherein said second position prevents resetting of said electrical protective device.

11. A lockout according to claim 10, wherein said means for moving said lockout to said second position includes a rotatable body having a pivot, said rotatable body containing a hole that aligns with a reset stem of said reset mechanism when said lockout is in said first position, and when said lockout is in said second position, said hole is misaligned with said reset stem.

12. A lockout according to claim 11, wherein when said resistor body reaches said predetermined temperature, said resistor body burns in half permitting said lockout to move to said second position.

13. A lockout according to claim 10, wherein said means for moving said lockout to said second position includes a spring having first and second ends, said first end being attached to a printed circuit board, said second end being aligned with a hole in a reset block such that when said lockout is in said second position, said second end of said spring blocks a reset stem of said reset mechanism.

14. A lockout according to claim 13, wherein said first end of said spring is part of a current path for said current passing through said resistor body.

15. A lockout according to claim 13, wherein when said resistor body reaches said predetermined temperature, said resistor body burns in half permitting said lockout to move to said second position.

16. A lockout according to claim 13, wherein said resistor body is attached to said printed circuit board by solder, and when said resistor body reaches said predetermined temperature, said solder melts permitting said lockout to move to said second position.

17. A lockout according to claim 10, wherein said means for moving said lockout includes a lockout spring.

18. A lockout according to claim 10, wherein said means for sending a current through said resistor body includes:

a first diode in series with a switch such that activating said switch in response to a fault sensed by said electrical protective device passes current through said diode; and

a second diode in series with said resistor body and said series combination of said second diode and said resistor body is in parallel with said first diode such that said series combination of said second diode and said resistor is reverse biased to said switch, such that shorting said switch sends current through said resistor body.

19. A lockout according to claim 10, wherein said means for sending a current through said resistor body includes a circuit which sends decreased current through said resistor body when no internal fault is present in said electrical protective device, but which sends full current through said resistor body when said internal fault is present in said electrical protective device.

20. A lockout for a reset mechanism of an electrical protective device, comprising:

a reset mechanism which is biased by a reset spring;

a lockout spring;

a resistor body which holds said lockout spring in a first position against action of said lockout spring, wherein said first position permits resetting said electrical protective device; and

a switch responsive to an internal fault in said electrical protective device, wherein activation of said switch sends a current through said resistor body;

wherein when said resistor body reaches a predetermined temperature, said resistor body ceases to hold said lockout spring in said first position, whereby said lockout spring moves to a second position, and wherein said second position prevents resetting of said electrical protective device.

21. A lockout according to claim 20, wherein said resistor body is attached to a printed circuit board by solder, and when said resistor body reaches said predetermined temperature, said solder melts permitting said lockout spring to move to said second position.

22. A lockout for a reset mechanism of an electrical protective device, comprising:

a spring biasing said lockout;

a resistor body which holds said lockout in a first position against action of said spring, wherein said first position permits resetting said electrical protective device; and

a current path responsive to an internal fault in said electrical protective device, wherein activation of said current path sends a current through said resistor body;

wherein when said resistor body reaches a predetermined temperature, said resistor body ceases to hold said lockout in said first position, whereby said lockout moves to a second position by action of said spring, and wherein said second position prevents resetting of said electrical protective device.

23. A lockout for a reset mechanism of an electrical protective device, comprising:

a spring biasing said lockout;

a resistor body which holds said lockout in a first position against action of said spring, wherein said first position permits resetting said electrical protective device;

means for sending a current through said resistor body in response to an internal fault in said electrical protective device;

wherein when said resistor body reaches a predetermined temperature, said resistor body ceases to hold said lockout in said first position, and said lockout moves to a second position by action of said spring; and

wherein said second position prevents resetting of said electrical protective device.

24. A lockout according to claim 23, wherein said resistor body is attached to a printed circuit board by solder, and when said resistor body reaches said predetermined temperature, said solder melts permitting said lockout to move to said second position.

25. A lockout according to claim 23, wherein said predetermined temperature causes said resistor body to weaken by burning.

26. A lockout according to claim 23, wherein said means for sending a current through said resistor body in response to an internal fault in said electrical protective device includes a shorting malfunction of a switch.

27. A lockout according to claim 26, wherein said switch is an SCR.

28. A lockout for a reset mechanism of an electrical protective device, comprising:

a spring biasing said lockout;

an electrical component which holds said lockout in a first position against action of said spring, wherein said first position permits resetting said electrical protective device;

means for sending a current through said electrical component in response to an internal fault in said electrical protective device;

wherein when said electrical component reaches a predetermined temperature, said electrical component ceases to hold said lockout in said first position, and said lockout moves to a second position by action of said spring; and

wherein said second position prevents resetting of said electrical protective device.

29. A lockout according to claim 28, wherein said electrical component is a solenoid coil.

30. A lockout according to claim 29, wherein said predetermined temperature is a melting point of an adhesive.

31. A lockout according to claim 29, wherein said predetermined temperature is a melting point of a solder.