Temperature sensitive surgical fastener

• US 6,623,487 B1
• Filed: 02/13/2001
• Issued: 09/23/2003
• Est. Priority Date: 02/13/2001
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Goshert, David R.
• Primary Examiner(s): Bennett, Henry
• Assistant Examiner(s): ODLAND, KATHRYN P
• Application Number:
  US09/782,725
• Time in Patent Office: 952 Days
• Field of Search: 606/70, 606/72, 606/76, 606/77, 411/501, 623/16.11
• US Class Current: 606/329
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642

Abstract

A temperature sensitive fastener is formed by extruding, then pulforming and then machining the fastener. The pulforming forms uniaxial longitudinal stress in the fastener. The fastener has a head and a shank. The fastener is positioned in an osteosynthesis plate so that an opening in the plate is substantially coaxial with the bore on the bone. The shank extends into the opening in the plate and into one of the bone portions. The head overlies the plate. The fastener is heated to relieve the stresses in the shank so that the shank expands to frictionally secure the shank to the bore without deforming the material and thereby preventing thermal necrosis.

Claims

1. A fastener adapted for securing a fixation plate having an opening therethrough to a bore formed in a bone, said fastener comprising:

a head engaging a portion of the opening in the fixation plate; and

an elongated shank extending from said head, said shank portion and said head portion having a hole, said shank disposed in the bore and being constructed of bioresorbable polymer, said bioresorbable polymer having uni-axial longitudinal stresses formed therein which when heated by a filament inserted into said hole in said head portion and said shank portion, said stresses in said bioresorbable polymer are relieved whereby said shank expands to frictionally secure said shank in the bore without deforming said bioresorbable polymer.

2. The fastener as claimed in claim 1 wherein said bioresorbable polymer is a non-reinforced lactide and glycolide copolymer composition.

3. The fastener as claimed in claim 1 wherein said bioresorbable polymer is heated to a temperature which dilates the periphery of said shank to radially expand and engage the walls of the bore without substantially deforming said bioresorbable polymer and preventing thermal necrosis.

4. The fastener as claimed in claim 1 wherein said shank portion having an outer diameter, said outer diameter being smaller than an inner diameter of the bore which when heated, said outer diameter expands to create a frictional lock in the bore.

5. The fastener as claimed in claim 1 wherein said bioresorbable polymer is heated to a temperature which relieves the unaxial stress and dilates the periphery of said shank to expand absent substantial deformation of said bioresorbable polymer.

6. A fastener adapted for use to secure an osteosynthesis plate having an opening therethrough to a bore formed in a bone, said fastener comprising:

a blank having a shank portion and a head portion, said shank portion and said head portion having a hole, said head portion having a first diameter, said shank portion having a second diameter, said first diameter being larger than said second diameter, said blank being formed of a resorbable material, said shank portion having uni-axial longitudinal stresses formed therein, said stresses formed by pulforming, said head portion further engaging a portion of the opening in the plate;

whereby when said blank is heated by a filament inserted into said hole in said head portion and said shank portion, said uniaxial stresses are relieved, said shank portion expands radially to frictionally secure said shank in the bore in the bone without melting said blank.

7. The fastener as claimed in claim 6 wherein said resorbable material is a non-reinforced lactide and glycolide copolymer composition.

8. The fastener as claimed in claim 6 wherein said shank portion is dilated by heating the material.

9. The fastener as claimed in claim 6 wherein said shank portion is annealed by heat without substantially deforming said shank.

10. The fastener as claimed in claim 6 wherein said uniaxial stresses are altered and said second diameter dilates without melting said blank and reducing thermal necrosis in tissue near the bore.

11. The fastener as claimed in claim 6 wherein said shank is annealed to permit said second diameter to expand radially to frictionally engage the wall of the bore.

12. A method for securing a osteosynthesis plate having at least one opening to at least one bone portion having a bore, said method comprising;

extruding a polymeric material;

pulforming said extruded polymeric material to form a fastener, said pulforming step inducing uniaxial longitudinal stress in said fastener, said fastener having a shank that defines a hole;

positioning the osteosynthesis plate so that the opening in the plate is substantially coaxial with the bore;

disposing said fastener into the substantially coaxial bore so that said shank extends into the bore in the bone portion; and

heating said fastener with a filament inserted into said hole to relieve uniaxial stresses in said shank whereby said shank expands to frictionally secure said shank in the bore without deforming said polymeric material.

13. The method as claimed in claim 12 wherein said polymeric material is a non-reinforced lactide and glycolide copolymer composition.

14. The method as claimed in claim 12 wherein said fastener includes a head, said head being larger radially than said shank.

15. The method as claimed in claim 12 wherein said polymeric material is a bioresorbable material.

16. The method as claimed in claim 12 wherein said heating includes heating said fastener to a temperature so that the periphery of said shank is stress relieved and expands radially whereby said fastener frictionally engages the bore and secures the plate to the bore.

17. The method as claimed in claim 12 wherein said heating includes heating said fastener to an annealing temperature to dilate the periphery of said shank without melting said material thereby preventing thermal necrosis.