Method and apparatus generating and detecting torsional waves for long range inspection of pipes and tubes

• US 6,624,628 B1
• Filed: 07/17/2001
• Issued: 09/23/2003
• Est. Priority Date: 03/17/1999
• Status: Expired due to Term

• Current Assignee: Southwest Research Institute
• Original Assignee: Southwest Research Institute
• Inventors: Crouch, Alfred E., Kwun, Hegeon, Kim, Sang-Young
• Primary Examiner(s): Snow, Walter E.
• Application Number:
  US09/815,017
• Time in Patent Office: 798 Days
• Field of Search: 324/240, 324/219, 324/220, 324/228, 324/238, 324/239, 324/241, 324/242, 324/234, 735/78, 735/79, 735/98, 736/29, 736/43
• US Class Current: 324/240
• CPC Class Codes: G01N 2291/0421 Longitudinal waves
• CPC Class Codes: G01N 2291/0422 Shear waves, transverse waves, horizontally polarised waves
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/2623 Rails; Railroads
• CPC Class Codes: G01N 2291/2632 flat
• CPC Class Codes: G01N 2291/2634 cylindrical from outside
• CPC Class Codes: G01N 29/11 by measuring attenuation of acoustic waves
• CPC Class Codes: G01N 29/2412 using the magnetostrictive properties of the material to be examined, e.g. electromagnetic acoustic transducers [EMAT]; investigating the presence of flaws using eddy currents G01N27/90, magnetostrictive transducers B06B1/08, measuring magnetostrictive properties G01R33/18

Abstract

A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of ferromagnetic pipes or tubes. A magnetostrictive sensor generates shear waves and/or torsional waves in ferromagnetic pipes or tubes, which waves travel therethrough in a direction parallel to the longitudinal axis of the pipe. A circumferential magnetization is generated in the ferromagnetic pipe or tube by a DC or low frequency voltage establishing a current along the longitudinal axis and past the magnetostrictive sensor. Reflected shear or torsional waves may represent defects in the pipe or tube.

Claims

1. A method for nondestructive inspection of a ferromagnetic pipe or tube for anomalies therein, which anomalies can indicate defects such as notches, cuts, cracks, wear or corrosion, using magnetostrictive techniques, said method comprising the following steps:

first locating a transmitter adjacent to said ferromagnetic pipe or tube;

second locating a receiver adjacent to said ferromagnetic pipe or tube;

inducing a bias magnetic field in the circumferential direction around said ferromagnetic pipe or tube;

generating a pulse signal in a transmitter control circuit and delivering said pulse signal to said transmitter, said transmitter creating magnetostrictively a torsional wave in said bias magnetic field which propagates along said ferromagnetic pipe or tube;

detecting magnetostrictively by said receiver said torsional wave and any reflected signals, including those caused by said anomalies in said ferromagnetic pipe or tube; and

determining if said reflected signals were due to anomalies that should not exist in said ferromagnetic pipe or tube;

said transmitter and said receiver having a coil wound adjacent said ferromagnetic pipe or tube so that said torsional wave moves perpendicular thereto and along the length of said ferromagnetic pipe or tube.

2. The method for nondestructive inspection of said ferromagnetic pipe or tube using magnetostrictive techniques of claim 1 wherein said inducing step is created by current flow along said ferromagnetic pipe or tube from a DC or low frequency AC source to cause said bias magnetic field in said circumferential direction.

3. The method for nondestructive inspection of said ferromagnetic pipe or tube using magnetostrictive techniques of claim 2 wherein said transmitter and said receiver are a single item.

4. The method for nondestructive inspection of said ferromagnetic pipe or tube using magnetostrictive techniques of claim 1 wherein said transmitter and said receiver are generally parallel to each other.

5. The method for nondestructive inspection of said ferromagnetic pipe or tube using magnetostrictive techniques of claim 2 wherein said pulse is less than 200,000 cycles per second.

6. The method for nondestructive inspection of said ferromagnetic pipe or tube using magnetostrictive techniques of claim 1 that has good sensitivity, a long inspection range and is relatively tolerant to liftoff by said transmitter or said receiver.

7. The method for nondestructive inspection of said ferromagnetic pipe or tube using magnetostrictive techniques of claim 2 wherein said ferromagnetic pipe or tube is fluid filled.

8. An apparatus for the nondestructive inspection of a ferromagnetic pipe or tube for anomalies therein, which anomalies indicate defects such as notches, cuts, cracks, wear or corrosion, using magnetostrictive techniques comprising:

a transmitter located adjacent said ferromagnetic pipe or tube;

a receiver located adjacent said ferromagnetic pipe or tube;

inducer for setting up a bias magnetic field in the circumferential direction around said ferromagnetic pipe or tube, said bias magnetic field being adjacent said transmitter and said receiver;

a transmitter control circuit connected to said transmitter for generating a pulse signal and delivering said pulse signal to said transmitter, said transmitter creating a torsional wave that moves lengthwise along said pipe or tube;

said receiver detecting magnetostrictively said torsional wave and any reflected signals, including those caused by said anomalies in said ferromagnetic pipe or tube;

said transmitter and said receiver having coils wound adjacent said ferromagnetic pipe or tube so that said torsional wave moves perpendicular thereto and along the length of said ferromagnetic pipe or tube.

9. The apparatus for the nondestructive inspection of said ferromagnetic pipe or tube for anomalies therein of claim 8 wherein said transmitter and said receiver are a single item.

10. The apparatus for the nondestructive inspection of said ferromagnetic pipe or tube for anomalies therein of claim 8 wherein said transmitter and said receiver are generally parallel to each other.

11. The apparatus for the nondestructive inspection of said ferromagnetic pipe or tube for anomalies therein of claim 8 wherein said pulse signal is less than 200,000 cycles per second.

12. The apparatus for the nondestructive inspection of said ferromagnetic pipe or tube for anomalies therein of claim 8 that has good sensitivity, a long inspection range, and is relatively tolerant to liftoff by said transmitter or said receiver.

13. The apparatus for the nondestructive inspection of said ferromagnetic pipe or tube for anomalies therein as given in claim 8 wherein said inducer is a source of DC or low frequency AC current flowing along said ferromagnetic pipe or tube to cause said bias magnetic field in said circumferential direction.

14. The apparatus for the nondestructive inspection of said ferromagnetic pipe or tube for anomalies therein as given in claim 13 wherein said ferromagnetic pipe or tube is fluid filled.