Circuit breaker

• US 6,624,991 B2
• Filed: 08/28/2001
• Issued: 09/23/2003
• Est. Priority Date: 08/28/2001
• Status: Active Grant

• Current Assignee: Defond Holdings (H.K.) Co. Limited
• Original Assignee: Defond Manufacturing Limited
• Inventors: Chu, Raymond Wai Hang
• Primary Examiner(s): Toatley, Jr., Gregory J.
• Assistant Examiner(s): Nguyen, Danny
• Application Number:
  US09/939,794
• Publication Number:
  US 20030043004A1
• Time in Patent Office: 756 Days
• Field of Search: 361/115, 361/42, 361/45-50, 361/72
• US Class Current: 361/42
• CPC Class Codes: H01H 71/002 with provision for switching the neutral conductor
• CPC Class Codes: H01H 83/04 with testing means for indicating the ability of the switch or relay to function properly

Abstract

A circuit breaker includes two movable contacts for electrical connection to a load and a power source, respectively, a movable contact holder holding the first contact, a first spring biassing the contact holder, and an actuator for moving the second contact into contact with the first contact. A locking frame locks the contact holder and, in turn, the first contact at a first position in the path of movement of the second contact, against the spring, for contact by the second contact. The locking frame pivots between a first locking position locking the contact holder in the first position and a second position releasing the contact holder from the first position. A second spring biasses the locking frame towards the second position. A solenoid holds the locking frame in the first position against the second spring. An electronic control circuit detects occurrence of a circuit fault and, in response to detecting a fault, disables the solenoid.

Claims

1. A circuit breaker comprising:

a casing,

at least first and second movable contacts inside the casing for electrical connection to a load and to a power source, respectively, and moving along respective first and second paths of movement,

a movable contact holder holding the first movable contact,

an actuator for moving the second movable contact along the second path of movement and into the first path of movement for contacting the first movable contact,

first resilient means biasing the movable contact holder away from the second movable contact,

a locking member for locking the movable contact holder and, in turn, the first movable contact, at a first position in the second path of movement of the second movable contact, against the biassing applied by the first resilient means, for contact by the second movable contact, the locking member moving between a first locking member position locking the movable contact holder in the first position, and a second locking member position releasing the movable contact holder from the first position,

second resilient means biassing the locking member towards the first locking member position,

an electromagnetic device for holding the locking member in the first locking member position against the biassing of the first resilient means, during operation of the electromagnetic device, and

an electronic control circuit for detecting a circuit fault and, in response to a fault, disabling operation of the electromagnetic device, releasing the locking member to move to the second locking member position.

2. The circuit breaker as claimed in claim 1, wherein the first and second resilient means comprise first and second springs, respectively.

3. The circuit breaker as claimed in claim 1, including third resilient means biassing the actuator to move the second contact into contact with the first contact.

4. The circuit breaker as claimed in claim 3, wherein the actuator engages the movable contact holder in a first direction to limit movement of the contact holder by the first resilient means in a second direction, opposite the first direction, and to move the movable contact holder simultaneously in the first direction against the biassing of both the first and the third resilient means.

5. The circuit breaker as claimed in claim 1, wherein the first contact is carried by the movable contact holder.

6. The circuit breaker as claimed in claim 1, wherein the second contact is carried by the actuator.

7. The circuit breaker as claimed in claim 1, wherein the movable contact holder and the actuator are movable along substantially parallel axes, and the electromagnetic device has a central axis that is substantially parallel to the axes of the movable contact holder and the actuator.

8. The circuit breaker as claimed in claim 1, wherein the electromagnetic device comprises a solenoid and a ferromagnetic core and holds the locking member in the first position by magnetic attraction.

9. The circuit breaker as claimed in claim 1, wherein the locking member pivots and comprises a first planar member adjacent the movable contact holder and a second planar member adjacent the electromagnetic device, the first and second planar members being connected to each other and being substantially perpendicular to each other.

10. The circuit breaker as claimed in claim 9, wherein the movable contact holder includes a protrusion on a first side, and the first planar member includes a detent on the first side for engaging the protrusion and detaining the movable contact holder at the first position.

11. The circuit breaker as claimed in claim 9, wherein the second planar member has a free end supporting a member magnetically attracted by the electromagnetic device.

12. The circuit breaker as claimed in claim 1, including two first contacts and two second contacts, wherein each pair of contacts including one of the first contacts and one of the second contacts is located on respective first and second sides of the casing, for electrical connection of a live and neutral circuit to a load from a power source, respectively.

13. The circuit breaker as claimed in claim 1, wherein the casing is a power plug having power pins for insertion into a socket of the power source and including a rear opening for entrance of a power cord connected to a load.

14. A circuit breaker comprising:

a casing,

at least first and second movable contacts inside the casing for electrical connection to a load and to a power source, respectively,

a movable contact holder holding the first movable contact,

a resiliently biassed actuator moving, against a resilience, both of the at least two contacts in a spaced apart relationship in a first direction and, subsequently moving, by the resilience, the second contact in a second direction, opposite the first direction, into contact with the first contact,

a movable locking member for stopping movement of the first contact in the second direction for contacting the second contact,

an electromagnetic device holding the movable locking member in a position stopping movement of the first contact in the second direction during operation of the electromagnetic device, and

an electronic control circuit for detecting a circuit fault and, in response to a fault, disabling operation of the electromagnetic device, releasing the movable locking member.