Personalization of operator replaceable component life prediction based on replaceable component life history

• US 6,625,403 B2
• Filed: 11/05/2001
• Issued: 09/23/2003
• Est. Priority Date: 11/05/2001
• Status: Expired due to Term

• Current Assignee: Commercial Copy Innovations Inc. (Quarterhill Inc. (f/k/a Wi-LAN Inc.))
• Original Assignee: NEXPRESS SOLUTIONS LLC
• Inventors: Carling, Richard Robert Tilney, Schwartz, Thomas Leonard, Doty, Kenneth Thomas
• Primary Examiner(s): GRAINGER, QUANA MASHELL
• Application Number:
  US10/008,283
• Publication Number:
  US 20030091352A1
• Time in Patent Office: 687 Days
• Field of Search: 399/24, 399/25, 399/26, 399/27, 399/28
• US Class Current: 399/24
• CPC Class Codes: G03G 15/55 Self-diagnostics; Malfunction or lifetime display
• CPC Class Codes: G03G 15/553 Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job
• CPC Class Codes: G03G 2221/1663 having lifetime indicators

Abstract

Determining the operational life of Operator Replaceable Component (ORC) devices within a printer. A replacement history of the ORC device is used to predict the future life of a newly installed ORC device. The database management system of the invention provides tracking of the remaining lifetime of the ORC devices. As the system keeps track of the remaining life of the ORC devices, the system will prompt the operator when the ORC devices need to be replaced. Once replaced, the ORC device database is updated with the life span data of the ORC device that was replaced.

Claims

1. A system with operator enabled maintenance for a plurality of operator replaceable component (ORC) devices within a reproduction device, said system comprising:

at least one computational element within said system;

a life span for each of said ORC devices, said life span being determined by an alterable set of parameters, including a replacement history generated using a formula generated from heuristics on said operator replaceable components having at least one threshold for each of the ORC devices;

a use mechanism coupled to each of said computational elements and said ORC devices, said use mechanism tracking use of at least one of said ORC devices using a predetermined parameter;

a comparison mechanism that compares use of said ORC devices to said life span; and

a user interface, associated with said at least one computational element, that provides information regarding remaining amount of said life span for each of said ORC devices.

2. The system of claim 1, wherein said reproduction device is a digital printer.

3. The system of claim 2, wherein said use mechanism uses as said predetermined parameter a categorization based on type of pages printed.

4. The system of claim 2, wherein said categorization further comprises data based on type color printed.

5. The system of claim 2, wherein said categorization further comprises data based on density of images on pages printed.

6. The system of claim 1, wherein said alterable set of parameters further comprises a replacement history generated from said operator replaceable components previously used.

7. The system of claim 1, wherein said replacement history is used to determine an expected life span of a current part, said expected life span being used as said life span.

8. The system of claim 1, wherein said default value for said alterable set of parameters is generated using a default life span, and is substituted with a weighted average of histories for said operator replaceable components after a predetermined number of said operator replaceable components have been replaced.

9. The system of claim 1, further comprising an operator notification system, associated with said user interface, coupled to the computational element that is activated when a predetermined threshold is reached.

10. The system of claim 1, wherein the user interface provides operator notification when said life span has expired.

11. The system of claim 10, wherein the user interface is a graphical user interface.

12. The system of claim 2, wherein said use mechanism uses as said predetermined parameter a number of pages printed.

13. A method for enabling operator maintenance on a reproduction device having a plurality of operator replaceable component (ORC) devices, and at least one computational element that is operatively coupled to said plurality of ORC devices, comprising the steps of:

determining a life span for each of said ORC devices in accordance with an alterable set of parameters, using a formula generated from heuristics on said operator replaceable components to determine said alterable set of parameters;

making a use record of said system;

comparing said use record to at least one of said life spans to determine if at least one of said life spans exceeds said use record by a predetermined amount;

responding to the comparing step when the at least one of said life spans does not exceed said use record by said predetermined amount to make a determination that at least one of said ORC devices needs replacement; and

replacing the at least one of said ORC devices and updating said life span for the at least one of said ORC devices.

14. The method of claim 13, wherein the step of determining said life span further comprises using a replacement history generated from said operator replaceable components previously used to determine said alterable set of parameters.

15. The method of claim 13, wherein the step of determining said life span with said alterable set of parameters being generated from a default life span.

16. The method of claim 15, wherein the step of determining said life span substitutes as said default values a weighted average of histories for said operator replaceable components after a predetermined number of said operator replaceable components have been replaced.

17. The method of claim 13, wherein the step of determining said life span further comprises determining an expected life span of a current part and using said expected life span as said life span.

18. The method of claim 13, wherein the step of determining said life span further comprises determining said life span in accordance with a set of alterable parameters that includes at least one threshold for each of said ORC devices.

19. The method of claim 18, wherein the step of responding to the comparing step further comprises notifying the operator when said threshold is reached.

20. The method of claim 19, wherein the step of determining said life span further comprises a number of pages printed as said threshold.