Automated multisection rail material list generation system and method

• US 6,625,509 B1
• Filed: 03/02/2000
• Issued: 09/23/2003
• Est. Priority Date: 03/05/1999
• Status: Expired due to Fees

• Current Assignee: R & F Industries LLC
• Original Assignee: R & F Industries LLC
• Inventors: Flynn, Roger Lee Sr., Henkel, Robert
• Primary Examiner(s): Picard, Leo
• Assistant Examiner(s): KOSOWSKI, ALEXANDER J
• Application Number:
  US09/517,819
• Time in Patent Office: 1,300 Days
• Field of Search: 700/106, 700/95, 700/97, 700/98, 700/164, 700/159, 345/419, 703/1
• US Class Current: 700/106
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling

Abstract

An automated multisection rail material list generation system and method for: receiving dimensional data concerning a multisection rail having a top rail and a bottom rail; determining the dimensions of the physical rail elements required to produce the multisection rail; allowing the user to define a transition radius at any transition point between adjacent rail sections; and producing a material list itemizing the physical rail elements and their dimensions required to produce the multisection rail.

Claims

1. An automated multisection rail material list generation system comprising:

a data importer for receiving dimensional data concerning each section of a multisection rail having a top rail and a bottom rail;

a rail calculator, responsive to said data importer receiving said dimensional data, for determining the dimensions of the physical rail elements required to produce each section of said multisection rail, wherein said rail calculator includes a transition manager for allowing the user to define a transition radius at any transition point between adjacent rail sections; and

a material list generator, responsive to said rail calculator, for producing a material list itemizing said physical rail elements and their dimensions required to produce each section of said multisection rail.

2. The automated multisection rail material list generation system of claim 1 wherein said dimensional data describes a multisection rail in which each section of said multisection rail is at a different angle in relation to the horizon.

3. The automated multisection rail material list generation system of claim 1 wherein said material list generator includes a data exporter for providing said material list, which includes said physical rail elements, to an automated cutting station for producing a plurality of dimensioned components.

4. The automated multisection rail material list generation system of claim 3 wherein said data exporter provides said material list, which elements, to an automated assembly station for assembling said plurality of dimensioned components into said multisection rail.

5. The automated multisection rail material list generation system of claim 3 wherein said data exporter includes a graphical interpreter for producing a graphical diagram showing said physical rail elements arranged to form said multisection rail.

6. The automated multisection rail material list generation system of claim 1 wherein said transition manager includes a material elasticity compensator for compensating for any change in length of any said rail bent around said transition radius.

7. The automated multisection rail material list generation system of claim 1 wherein said rail calculator includes an upper transition offset calculator for determining the offset of an upper transition point between each said top rail of each said rail section in relation to the point of contact between said sections.

8. The automated multisection rail material list generation system of claim 1 wherein said rail calculator includes a lower transition offset calculator for determining the offset of a lower transition point between each said bottom rail of each said rail section in relation to the point of contact between said sections.

9. The automated multisection rail material list generation system of claim 1 wherein said dimensional data describes a multisection rail that includes at least one post and said rail calculator includes a post height calculator to determine the required height for a post in relation to post offset.

10. The automated multisection rail material list generation system of claim 9 wherein said rail calculator includes a post height calculator to determine the required height for a post in relation to post offset and specific design criteria.

11. The automated multisection rail material list generation system of claim 9 wherein said dimensional data describes a multisection rail in which each said section of said multisection rail includes a plurality of pickets.

12. The automated multisection rail material list generation system of claim 11 wherein said rail calculator includes a picket spacer for analyzing the distance between adjacent posts to determine the required spacing between each of said plurality of pickets in response to specific design criteria.

13. The automated multisection rail material list generation system of claim 1 wherein said rail calculator includes a dot line generator for calculating a linear measurement between any two points on said multisection rail.

14. An automated multisection rail material list generation system comprising:

a data importer for receiving dimensional data concerning each section of a multisection rail;

a rail calculator, responsive to said data importer receiving said dimensional data, for determining the dimensions of the physical rail elements required to produce each section of said multisection rail; and

a material list generator, responsive to said rail calculator, for producing a material list itemizing said physical rail elements required to produce said multisection rail;

wherein said dimensional data describes a multisection rail in which each section of said multisection rail includes a top rail and a bottom rail and said rail calculator includes a transition manager;

said rail calculator including an upper transition offset calculator, responsive to said transition manager, for determining the offset of an upper transition point between each said top rail of each said section in relation to the point of contact between said sections.

15. A method for generating a material list for a multisection rail comprising the steps of:

receiving dimensional data concerning each section of a multisection rail;

determining the dimensions of the physical rail elements required to produce each section of the multisection rail;

determining the offset of a transition point between adjacent rails of each rail section in relation to the point of contact between the rail sections; and

producing a material list itemizing the physical rail elements and their dimensions required to produce each section of the multisection rail.

16. The method for generating a material list of claim 15 wherein said transition point is an upper transition point between the top rail of each rail section in relation to the point of contact between the rail sections.

17. The method for generating a material list of claim 15 wherein said transition point is a lower transition point between the bottom rail of each rail section in relation to the point of contact between the rail sections.

18. The method for generating a material list of claim 15 including the step of calculating the required post height in relation to the post offset.

19. The method for generating a material list of claim 15 including the step of analyzing the distance between adjacent posts to determine the required spacing between each picket utilized in each section of the multisection rail.

20. The method for generating a material list of claim 15 including the step of calculating a linear measurement between any two points on the multisection rail.

21. A computer readable medium having a plurality of instructions stored therein which, when executed by a computer, cause that processor to perform the steps of:

receiving dimensional data concerning a multisection rail having a top rail and a bottom rail;

determining the dimensions of the physical rail elements required to produce the multisection rail;

allowing the user to define a transition radius at any transition point between adjacent rail sections; and

producing a material list itemizing the physical rail elements required to produce the multisection rail.

22. The computer readable medium of claim 21 wherein the computer readable medium is a hard drive.

23. The computer readable medium of claim 21 wherein the computer readable medium is a read-only memory.

24. The computer readable medium of claim 21 wherein the computer readable medium is a random access memory.

25. An automated multisection rail material list generation system comprising:

a data importer for receiving dimensional data concerning each section of a multisection rail having a top rail and a bottom rail;

a rail calculator, responsive to said data importer receiving said dimensional data, for determining the dimensions of the physical rail elements required to produce each section of said multisection rail, wherein said rail calculator includes an upper transition offset calculator for determining the offset of an upper transition point between each said top rail of each said rail section in relation to the point of contact between said sections; and

a material list generator, responsive to said rail calculator, for producing a material list itemizing said physical rail elements and their dimensions required to produce each section of said multisection rail.

26. An automated multisection rail material list generation system comprising:

a data importer for receiving dimensional data concerning each section of a multisection rail having a top rail and a bottom rail;

a rail calculator, responsive to said data importer receiving said dimensional data, for determining the dimensions of the physical rail elements required to produce each section of said multisection rail, wherein said rail calculator includes a lower transition offset calculator for determining the offset of a lower transition point between each said bottom rail of each said rail section in relation to the point of contact between said sections; and

a material list generator, responsive to said rail calculator, for producing a material list itemizing said physical rail elements and their dimensions required to produce each section of said multisection rail.

27. An automated multisection rail material list generation system comprising:

a data importer for receiving dimensional data concerning each section of a multisection rail having a top rail and a bottom rail;

a rail calculator, responsive to said data importer receiving said dimensional data, for determining the dimensions of the physical rail elements required to produce each section of said multisection rail, wherein said rail calculator includes a transition offset calculator for determining the offset of a transition point between adjacent rails of each said rail section in relation to the point of contact between said sections; and

a material list generator, responsive to said rail calculator, for producing a material list itemizing said physical rail elements and their dimensions required to produce each section of said multisection rail.

28. An automated multisection rail material list generation system comprising:

a data importer for receiving dimensional data concerning each section of a multisection rail;

a rail calculator, responsive to said data importer receiving said dimensional data, for determining the dimensions of the physical rail elements required to produce each section of said multisection rail; and

a material list generator, responsive to said rail calculator, for producing a material list itemizing said physical rail elements required to produce said multisection rail;

wherein said dimensional data describes a multisection rail in which each section of said multisection rail includes a top rail and a bottom rail and said rail calculator includes a transition manager;

wherein said rail calculator includes a lower transition offset calculator, responsive to said transition manager, for determining the offset of a lower transition point between each said bottom rail of each said section in relation to the point of contact between said sections.

29. A computer readable medium having a plurality of instructions stored thereon which, when executed by a computer, cause a processor to perform the steps of:

receiving dimensional data concerning a multisection rail having a top rail and a bottom rail;

determining the dimensions of the physical rail elements required to produce the multisection rail;

determining the offset of a transition point between adjacent rails of each rail section in relation to the point of contact between the rail sections; and

producing a material list itemizing the physical rail elements required to produce the multisection rail.

30. An automated multisection rail material list generation system comprising:

a data importer for receiving dimensional data concerning each section of a multisection rail;

a rail calculator, responsive to said data importer receiving said dimensional data, for determining the dimensions of the physical rail elements required to produce each section of said multisection rail, wherein said rail calculator includes a transition offset calculator for determining the offset of a transition point between adjacent rails of each said rail section in relation to the point of contact between said sections; and

a material list generator, responsive to said rail calculator, for producing a material list itemizing said physical rail elements and their dimensions required to produce each section of said multisection rail.