Automotive air conditioning system

• US 6,625,997 B1
• Filed: 10/26/2001
• Issued: 09/30/2003
• Est. Priority Date: 10/26/2001
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Schultz, Frederick K.
• Primary Examiner(s): WAYNER, WILLIAM E
• Application Number:
  US10/015,118
• Time in Patent Office: 704 Days
• Field of Search: 374/147, 621/29, 622/27, 621/86, 165/11, 165/1
• US Class Current: 62/186
• CPC Class Codes: B60H 1/00792 Arrangement of detectors B60H1/00742, B60H1/0075, B60H1/00785 take precedence
• CPC Class Codes: B60H 1/00864 Ventilators and damper doors
• CPC Class Codes: B60H 1/321 for preventing the freezing of a heat exchanger
• CPC Class Codes: B60H 2001/3261 of the air at an evaporating unit
• CPC Class Codes: B60H 2001/327 related to a compressing unit

Abstract

An automotive air conditioning system is provided comprising a duct for introducing a flow of air into a vehicle cabin, a closed-loop refrigeration circuit including a condenser and an evaporator, a temperature sensor arrange in the duct for measuring the temperature of the evaporator, and a control unit for selectively commanding operation of the system in accordance with the measured temperature of the evaporator. In a preferred embodiment, the temperature sensor comprises an infrared (IR) temperature sensor that is remotely positioned downstream of the evaporator such that the sensor can measure the temperature of a downstream surface of the evaporator. The use of an infrared temperature sensor allows the temperature of substantially the entire downstream surface of the evaporator to be measured instead of a small finite area of the evaporator.

Claims

1. A closed-loop refrigeration circuit, comprising:

a compressor for circulating a refrigerant through the circuit;

an evaporator arranged to contact a flow of air such that an exchange of heat occurs between refrigerant in the evaporator and the air flow; and

an infrared temperature to remotely measure the temperature of a surface of the evaporator, wherein the infrared temperature sensor measures the temperature of a downstream surface of the evaporator, wherein a field of view of the infrared temperature sensor is substantially the entire downstream surface of the evaporator.

2. The circuit according to claim 1, wherein the temperature sensor includes an output for selectively transmitting an output signal.

3. The circuit according to claim 2, wherein the output signal represents an average surface temperature of the evaporator.

4. The circuit according to claim 1, wherein the compressor is a clutch actuated compressor.

5. The circuit according to claim 4, wherein a duty cycle of the compressor clutch is modulated in accordance with the measured temperature of the evaporator.

6. The circuit according to claim 1, wherein the compressor is a variable displacement compressor.

7. The circuit according to claim 6, wherein the displacement of the compressor is varied in accordance with the measured temperature of the evaporator.

8. A system for conditioning the air of a vehicle cabin, comprising:

a duct for introducing a flow of air into the vehicle cabin;

a closed-loop refrigeration circuit comprising a compressor and an evaporator, the evaporator arranged in the duct to contact the air flow such that an exchange of heat occurs between refrigerant in the evaporator and the air in the duct;

a temperature sensor disposed in the duct to remotely measure the temperature of a surface of the evaporator; and

a control unit for selectively commanding operation of the air conditioning system in accordance with the measured surface temperature of the evaporator, wherein the temperature sensor is an infrared temperature sensor, wherein a field of view of the infrared temperature sensor is substantially the entire downstream surface of the evaporator.

9. The system according to claim 8, wherein the temperature sensor measures the temperature of a downstream surface of the evaporator.

10. The system according to claim 8, wherein the temperature sensor includes an output for selectively transmitting an output signal, the control unit having a terminal that receives the output signal, the control unit configured to produce a control signal that corresponds to the commanded operation of the air conditioning system.

11. The system according to claim 10, wherein the output signal represents an average surface temperature of the evaporator.

12. The system according to claim 10, wherein the control unit filters the output signal received from temperature sensor.

13. The system according to claim 8, wherein the compressor is a clutch actuated compressor.

14. The system according to claim 13, wherein the control unit controls engagement and disengagement of the clutch.

15. The system according to claim 13, wherein selectively commanding operation of the air conditioning system comprises modulating the duty cycle of the compressor clutch in accordance with the measured temperature of the evaporator.

16. The system according to claim 8, wherein the compressor is a variable displacement compressor.

17. The system according to claim 16, wherein the control unit controls the displacement of the compressor.

18. The system according to claim 16, wherein selectively commanding operation of the air conditioning system comprises varying the displacement of the compressor in accordance with the measured temperature of the evaporator.

19. The system according to claim 8 further including a blower for producing a flow of air through the duct.

20. The system according to claim 19, wherein the temperature of the flow of air exiting the evaporator is a function of the surface temperature of the evaporator and the speed of the blower.

21. The system according to claim 8, wherein the duct includes an outside air inlet, an inside air inlet and an air mix door positioned substantially between the outside air inlet and the inside air inlet.

22. The system according to claim 21, wherein selectively commanding operation of the air conditioning system comprises modifying the position of the air mix door in accordance with the measured temperature of the evaporator.

23. The system according to claim 22, wherein the air mix door is actuated in a direction that increases the flow of inside air into the duct when the surface temperature of the evaporator increases.

24. The system according to claim 22, wherein the air mix door is actuated in a direction that decreases the flow of inside air into the duct when the surface temperature of the evaporator decreases.

25. A closed-loop refrigeration circuit, comprising:

a compressor for circulating a refrigerant through the circuit;

an evaporator arranged to contact a flow of air such that an exchange of heat occurs between refrigerant in the evaporator and the air flow; and

an infrared temperature to remotely measure the temperature of a surface of the evaporator, wherein the temperature sensor includes an output for selectively transmitting an output signal, wherein the output signal represents an average surface temperature of the evaporator.

26. A system for conditioning the air of a vehicle cabin, comprising:

a duct for introducing a flow of air into the vehicle cabin;

a closed-loop refrigeration circuit comprising a compressor and an evaporator, the evaporator arranged in the duct to contact the air flow such that an exchange of heat occurs between refrigerant in the evaporator and the air in the duct;

a temperature sensor disposed in the duct to remotely measure the temperature of a surface of the evaporator; and

a control unit for selectively commanding operation of the air conditioning system in accordance with the measured surface temperature of the evaporator, wherein the temperature sensor includes an output for selectively transmitting an output signal, the control unit having a terminal that receives the output signal, the control unit configured to produce a control signal that corresponds to the commanded operation of the air conditioning system, wherein the output signal represents an average surface temperature of the evaporator.