Magnetic flow meter

• US 6,626,048 B1
• Filed: 07/09/2001
• Issued: 09/30/2003
• Est. Priority Date: 09/29/1998
• Status: Expired due to Term

• Current Assignee: Sensus Spectrum, LLC (Xylem, Inc.)
• Original Assignee: Sensus Technologies Inc. (Xylem, Inc.)
• Inventors: Lodge, Graham, Dam Es, Andrew Nicholas, Hember, Miles William Noel, Jones, Ross Peter, England, James Mark Carson, Ansell, Iain, Collier, Nicholas, Topliss, Richard John
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): Miller, Takisha S
• Application Number:
  US09/806,257
• Time in Patent Office: 813 Days
• Field of Search: 738/611.3, 738/611.2, 738/610.8
• US Class Current: 73/861.13
• CPC Class Codes: G01F 1/584 constructions of electrodes, accessories therefor
• CPC Class Codes: G01F 1/586 constructions of coils, magnetic circuits, accessories therefor G01F1/582 takes precedence; magnet; inductances; transformers; selection of materials for their magnetic properties per se H01F
• CPC Class Codes: G01F 1/60 Circuits therefor

Abstract

A magnetic flow meter includes a cylindrical vessel within which electrodes are placed directly opposite each other about a magnetically permeable core. In that way, two flow channels are obtained in the vessel. A common magnetic field is applied across both flow channels. The magnetic flow meter is used in conjunction with a controller which monitors amplitude modulated signals representative of applied magnetic field and induced electric field. These amplitude modulated signals are passed to Sigma-Delta modulators, which directly digitise the amplitude modulated AC signals into digital pulses. The controller is capable of monitoring reverse flow through the meter, and to store results until forward flow resumes. Moreover, the controller generates a driving signal for coils which generates a magnetic field, the coil being placed in conjunction with a capacitor which causes resonance. This reduces power consumption by the coil in driving the meter.

Claims

1. A magnetic flow meter comprising:

a conduit operable to guide a flow along a flow path;

a magnetic field generator operable to generate an alternating magnetic field at a drive frequency across the flow path;

a flow sensor operable to sense electromagnetic fields generated across the flow path and to output a corresponding flow sensor signal including;

(a) an electric field component at the drive frequency and at a first phase, which electric field component varies with an electric field generated by the interaction of the magnetic field generated by said magnetic field generator and said flow; and

(b) an interfering component at the drive frequency and at a second different phase;

a magnetic field sensor operable to sense the magnetic field generated by said magnetic field generator and to output a corresponding magnetic field sensor signal at said drive frequency at a phase related to said second phase;

a calibration processor operable to process said magnetic field sensor signal to generate an alternating calibration control signal at said drive frequency whose phase depends upon the phase of said magnetic field sensor signal;

a first processing circuit responsive to the calibration control signal and operable to process the flow sensor signal to determine a measure of the strength of the electric field component thereof;

a second processing circuit operable to process the magnetic field sensor signal to determine a measure of the strength of the magnetic field sensor signal; and

a measurement processor operable to determine a measure of the flow in said conduit in dependence upon the determined measure of strength of said electric field component and the determined measure of strength of said magnetic field sensor signal.

2. A magnetic flow meter according to claim 1, wherein said conduit includes a flow separator for separating the flow along the conduit into first and second flow paths.

3. A magnetic flow meter according to claim 2, wherein said magnetic field generator is operable to generate said magnetic field across both said first and second flow paths and wherein said flow sensor is operable to sense electromagnetic fields generated across at least one of said flow paths.

4. A magnetic flow meter according to claim 2, wherein said separator is a magnetically active element and is arranged to condition the magnetic field generated by said magnetic field generator to act substantially orthogonally to the direction of flow through the flow paths.

5. A magnetic flow meter according to claim 2, wherein said flow sensor is operable to sense electromagnetic fields generated across both flow paths and to output a common flow sensor signal.

6. A magnetic flow meter according to claim 2, comprising first and second flow sensors each operable to sense electromagnetic fields generated across a respective one of the first and second flow paths.

7. A magnetic flow meter according to claim 1, wherein said conduit comprises an elongate vessel defining the flow path, wherein the magnetic field generator comprises a magnetically permeable core positioned internally longitudinally of the vessel and magnetically permeable poles external to the vessel.

8. A magnetic flow meter according to claim 7, wherein the flow sensor comprises first and second electrodes that are substantially magnetically impermeable and arranged on substantially diametrically opposed sides of the core, interposed between the core and an internal surface of the vessel, with two flow paths being defined in the vessel which are separated by the first and second electrodes and the core in combination.

9. A magnetic flow meter according to claim 8, wherein the elongate vessel is substantially cylindrical, and wherein the core is substantially cylindrical and is aligned substantially axially of the vessel.

10. A magnetic flow meter according to claim 1, wherein said magnetic field generator comprises a coil and a drive circuit for applying an alternating drive signal to the coil.

11. A magnetic flow meter according to claim 10, wherein said drive circuit and coil are resonant.

12. A magnetic flow meter according to claim 11, further comprising an energy source operable to supply energy intermittently to said resonant drive circuit and coil.

13. A magnetic flow meter according to claim 1, wherein said magnetic field sensor comprises a sensor coil.

14. A magnetic flow meter according to claim 1, wherein said first processing circuit comprises a circuit operable to receive the flow sensor signal and for generating therefrom a series of pulses whose frequency depends upon the measure of strength of the electric field component of the flow sensor signal.

15. A magnetic flow meter according to claim 14, wherein said first processing circuit includes a counter for counting the pulses within said series of pulses.

16. A magnetic flow meter according to claim 15, wherein said first processing circuit comprises an up/down control circuit operable to cause said counter to increment the count with each pulse in the series or to decrement the count with each pulse in-the series, and wherein said up/down control circuit is responsive to said calibration control signal.

17. A magnetic flow meter according to claim 16, wherein said up/down control circuit is operable to cause said counter to increment the count during a first half-cycle of said calibration control signal and is operable to cause said counter to decrement the count during a second half-cycle of said calibration control signal.

18. A magnetic flow meter according to claim 1, wherein said second processing circuit comprises a circuit operable to receive the magnetic field sensor signal and for generating therefrom a series of pulses whose frequency depends upon the measure of strength of the magnetic field sensor signal.

19. A magnetic flow meter according to claim 18, wherein said second processing circuit includes a counter for counting the pulses within the series of pulses generated from said series of pulses.

20. A magnetic flow meter according to claim 19, wherein said second processing circuit comprises an up/down control circuit operable to cause said counter to increment the count with each pulse in said series or to decrement the count with each pulse in said series, and wherein said up/down control circuit is responsive to said calibration control signal.

21. A magnetic flow meter according to claim 20, wherein said up/down control circuit is operable to cause said counter to increment the count during a first half-cycle of said calibration control signal and is operable to cause said counter to decrement the count during a second half-cycle of said calibration control signal.

22. A magnetic flow meter according to claim 1, wherein said measurement processor is operable to calculate a ratio of said measure of strength of said electric field component and the measure of strength of the magnetic field sensor signal and is operable to determine said measure of the flow using the calculated ratio.

23. A magnetic flow meter according to claim 8, further comprising a first elongate electrode support including an elongated portion positioned adjacent the inner surface of the flow tube and at least one flow divider extending inward toward the core, the first electrode support having at least one rail, said rail being circumferentially aligned with the first electrode;

and

a second electrode support including an elongated portion positioned adjacent the inner surface of the flow tube and at least one flow divider extending inward toward the core, said second electrode support having at least one rail, said rail being circumferentially aligned with the second electrode.

24. A magnetic flow meter according to claim 23, wherein the at least one rail of the first electrode support comprises first and second flow dividers axially spaced from each other, the first electrode being positioned between the first and second flow dividers;

and

the at least one rail of the second electrode support comprises third and fourth flow dividers axially spaced apart from each other, the second electrode being positioned between the third and fourth flow dividers.

25. A magnetic flow meter according to claim 23, wherein the core includes a through-bore extending from a side of the core adjacent a radially inner side of the first electrode to a side of the core adjacent a radially inner side of the second electrode, wherein the first electrode includes a through-bore and further comprising an electrode lead which passes through the through-bore of the core and the through-bore of the first electrode and which is connected to the second electrode for connecting the second electrode to the first processing circuit.

26. A magnetic flow meter according to claim 25, wherein the first electrode support includes an axially extending electrode passage, and wherein the electrode lead for the second electrode extends within said electrode passage to an exterior of the conduit together with an electrode lead for connecting the first electrode to the first processing circuit.

27. A magnetic flow meter according to claim 23, wherein at least a portion of the at least one flow divider of the first electrode support contacts the core and at least a portion of the at least one flow divider of the second electrode support contacts the core, thereby holding the core in position.

28. A magnetic flow meter according to claim 8, wherein said first and second electrodes are formed from a graphite material.

29. A magnetic flow meter according to claim 1, having a periodic measurement cycle, wherein said first and second processing circuits are operable to process the respective signals continuously during each measurement cycle and to accumulate the respective sensor signal strengths in the measurement cycle and wherein said measurement processor is operable to determine a measure of the flow along said flow path at the end of each measurement cycle using the strength measures accumulated during that cycle.

30. A domestic water meter comprising:

a conduit operable to guide water along a flow path;

a magnetic field generator operable to generate an alternating magnetic field at a drive frequency across the flow path;

a flow sensor operable to sense electromagnetic fields generated across the flow path and to output a corresponding flow sensor signal including;

(a) an electric field component at the drive frequency and at a first phase, which electric field component varies with an electric field generated by the interaction of the magnetic field generated by said magnetic field generator and the water flowing along said flow path; and

(b) an interfering component at the drive frequency and at a second different phase;

a magnetic field sensor operable to sense the magnetic field generated by said magnetic field generator and to output a corresponding magnetic field sensor signal at said drive frequency at a phase related to said second phase;

a calibration processor operable to process said magnetic field sensor signal to generate an alternating calibration control signal at said drive frequency whose phase depends upon the phase of said magnetic field sensor signal;

a first processing circuit responsive to the calibration control signal and operable to process the flow sensor;

signal to determine a measure of the strength of the electric field component thereof;

a second processing circuit operable to process the magnetic field sensor signal to determine a measure of the strength of the magnetic field sensor signal; and

a measurement processor operable to determine a measure of the flow of water in said conduit in dependence upon the determined measure of strength of said electric field component and the determined measure of strength of said magnetic field sensor signal.

31. A process flow control meter comprising:

a conduit operable to guide a flow along a flow path;

a magnetic field generator operable to generate an alternating magnetic field at a drive frequency across the flow path;

a flow sensor operable to sense electromagnetic fields generated across the flow path and to output a corresponding flow sensor signal including;

(a) an electric field component at the drive frequency and at a first phase, which electric field component varies with an electric field generated by the interaction of the magnetic field generated by said magnetic field generator and said flow; and

(b) an interfering component at the drive frequency and at a second different phase;

a magnetic field sensor operable to sense the magnetic field generated by said magnetic field generator and to output a corresponding magnetic field sensor signal at said drive frequency at a phase related to said second phase;

a calibration processor operable to process said magnetic field sensor signal to generate an alternating calibration control signal at said drive frequency whose phase depends upon the phase of said magnetic field sensor signal;

a first processing circuit responsive to the calibration control signal and operable to process the flow sensor signal to determine a measure of the strength of the electric field component thereof;

a second processing circuit operable to process the magnetic field sensor signal to determine a measure of the strength of the magnetic field sensor signal; and

a measurement processor-operable to-determine a measure of the flow in said conduit in dependence upon the determined measure of strength of said electric field component and the determined measure of strength of said magnetic field sensor signal.

32. A method of measuring a flow rate of a fluid comprising:

providing a conduit operable to guide the fluid along a flow path;

generating an alternating magnetic field at a drive frequency across the flow path;

a first sensing step of sensing electromagnetic fields generated across the flow path and outputting a corresponding flow sensor signal including;

(a) an electric field component at the drive frequency and at a first phase, which electric field component varies with an electric field generated by the interaction of the generated magnetic field and said flow; and

(b) an interfering component at the drive frequency and at a second different phase;

a second sensing step of sensing the magnetic field generated in said magnetic field generating step and outputting a corresponding magnetic field sensor signal at said drive frequency at a phase related to said second phase;

using a calibration processor to process said magnetic field sensor signal to generate an alternating calibration control signal at said drive frequency whose phase depends upon the phase of said magnetic field sensor signal;

using a first processing circuit responsive to the calibration control signal, to process the flow sensor signal to determine a measure of the strength of the electric field component thereof;

using a second processing circuit to process the magnetic field sensor signal to determine a measure of the strength of the magnetic field sensor signal; and

determining a measure of the flow in said conduit in dependence upon the determined measure of strength of said electric field component and the determined measure of strength of said magnetic field sensor signal.

33. A magnetic flow meter comprising:

a conduit operable to guide a flow along a flow path;

a magnetic field generator operable to generate a magnetic field across the flow path;

an electric field sensor operable to sense an electric field generated across the flow path by the interaction of the magnetic field generated by said magnetic field generator and the flow in said flow path and to output a corresponding electric field sensor signal;

a magnetic field sensor operable to sense the magnetic field generated by said magnetic field generator and to output a corresponding magnetic field sensor signal;

a first processing circuit operable to process the electric field sensor signal to determine a measure of the strength of the electric field sensor signal;

a second processing circuit operable to process the magnetic field sensor signal to determine a measure of the strength of the magnetic field sensor signal; and

a measurement processor operable to determine a measure of the flow in said conduit in dependence upon the determined measure of strength of said electric field sensor signal and the determined measure of strength of said magnetic field sensor signal;

wherein said magnetic flow meter has a periodic measurement cycle, wherein said first and second processing circuits are operable to process the respective sensor signals continuously during each measurement cycle and to accumulate the respective sensor signal strengths in the measurement cycle and wherein said measurement processor is operable to determine a measure of the flow along said flow path at the end of each measurement cycle using the strength measures accumulated during that cycle.