Austenitic nitinol medical devices

• US 6,626,937 B1
• Filed: 11/14/2000
• Issued: 09/30/2003
• Est. Priority Date: 11/14/2000
• Status: Expired due to Term

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: Advanced Cardiovascular Systems Incorporated
• Inventors: Cox, Daniel L.
• Primary Examiner(s): Snow, Bruce
• Assistant Examiner(s): Miller, Cheryl
• Application Number:
  US09/713,708
• Time in Patent Office: 1,050 Days
• Field of Search: 623/1.18, 623/1.19, 623/901, 623/924, 148/563, 148/402
• US Class Current: 623/1.18
• CPC Class Codes: A61F 2/86 Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2210/0014 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61L 2400/16 Materials with shape-memory or superelastic properties
• CPC Class Codes: A61L 31/022 Metals or alloys
• CPC Class Codes: Y10S 623/924 Material characteristic

Abstract

A medical device for use within a body lumen that is made from a binary nickel-titanium alloy that remains in its austenitic phase throughout its operational range is disclosed. The medical device, such as an intraluminal stent, is made from superelastic nickel-titanium and may optionally be alloyed with a ternary element. By adding the ternary element and/or through heat treatment, it is possible to lower the phase transformation temperature between the austenitic phase and the martensitic phase of the nickel-titanium alloy. By lowering the phase transformation temperature, the martensite deformation temperature is likewise depressed. It is possible then to depress the martensite deformation temperature below body temperature such that when the device is used in a body lumen for medical treatment, the nickel-titanium device remains completely in the austenitic phase without appearance of stress-induced martensite even if the device is placed under stress.

Claims

1. A medical device for use in a mammalian body, comprising:

a structurally expandable intraluminal element, wherein the intraluminal element includes a binary superelastic alloy; and

the superelastic alloy includes a martensitic phase and an austenitic phase, with a transformation temperature set below a mammalian body temperature such that the superelastic alloy of the intraluminal element is always in the austenitic phase with no stress-induced martensite while under applied stress within the mammalian body.

2. The medical device of claim 1, wherein the binary superelastic alloy includes nickel-titanium.

3. The medical device of claim 1, wherein the mammalian body temperature is at most 37 degrees C.

4. The medical device of claim 1, wherein the binary superelastic alloy includes a ternary element selected from the group of elements consisting of:

chromium (Cr), cobalt (Co), vanadium (V), or iron (Fe).

5. The medical device of claim 1, wherein the binary superelastic alloy includes titanium and a second element selected from the group of elements consisting of:

iron (Fe), aluminum (Al), chromium (Cr), cobalt (Co), or vanadium (V).

6. The medical device of claim 1, wherein the binary superelastic alloy exhibits no superelastic behavior within the mammalian body.

7. The medical device of claim 1, wherein the transformation temperature includes at least one of an austenite start temperature (A_s) and an austenite finish temperature (A_f) that is 25 to 150 degrees C. below a martensite deformation temperature (M_d).

8. A medical device for use in a lumen of a human body, comprising:

an intraluminal element, wherein the element includes a binary superelastic alloy; and

the superelastic alloy having a martensitic phase and an austenitic phase, wherein a martensite deformation temperature (M_d) of the alloy is depressed to below human body temperature.

9. The medical device of claim 8, wherein the binary superelastic alloy includes nickel-titanium.

10. The medical device of claim 8, wherein the superelastic alloy includes hot working to depress the martensite deformation temperature (M_d) of the alloy.

11. The medical device of claim 8, wherein the binary superelastic alloy includes a ternary element.

12. The medical device of claim 8, wherein the superelastic alloy does not include stress-induced martensite.

13. The medical device of claim 8, wherein the superelastic alloy is defined by at least one of an austenite start temperature (A_s) and an austenite finish temperature (A_f) that is 25 to 150 degrees C. below the martensite deformation temperature (M_d).

14. A method for providing a medical device for use in a lumen of a human body, comprising:

providing an intraluminal element having a binary superelastic alloy, wherein the superelastic alloy includes a martensitic phase and an austenitic phase; and

depressing a martensite deformation temperature (M_d) of the alloy to below human body temperature.

15. The method of providing a medical device of claim 14, wherein the binary superelastic alloy includes nickel-titanium.

16. The method of providing a medical device of claim 14, wherein the method in includes hot working and quenching the alloy to depress a transformation temperature thereof.

17. The method of providing a medical device of claim 14, wherein the method includes adding a ternary element to depress the martensite deformation temperature (M_d).

18. The method of providing a medical device of claim 14, wherein the method includes heat treating the alloy to depress the martensite deformation temperature (M_d).

19. The method of providing a medical device of claim 14, wherein the superelastic alloy does not include stress-induced martensite.

20. The method of providing a medical device of claim 14, wherein a stress-strain hysteresis curve of the alloy has no flat plateaus.