Permanent downhole, wireless, two-way telemetry backbone using redundant repeaters

• US 6,633,236 B2
• Filed: 01/24/2001
• Issued: 10/14/2003
• Est. Priority Date: 01/24/2000
• Status: Expired due to Term

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Savage, William Mountjoy, Burnett, Robert Rex, Vinegar, Harold J., Hall, James William, Carl, Frederick Gordon Jr., Hirsch, John Michele
• Primary Examiner(s): Horabik, Michael
• Assistant Examiner(s): WONG, ALBERT KANG
• Application Number:
  US09/768,655
• Publication Number:
  US 20020126021A1
• Time in Patent Office: 993 Days
• Field of Search: 340/853.3, 340/854.3, 340/854.4, 340/854.8, 166/73, 367/82, 324/333
• US Class Current: 340/854.4
• CPC Class Codes: E21B 17/003 with electrically conducting or insulating means E21B17/028 and E21B17/023 take precedence
• CPC Class Codes: E21B 17/0283 characterised by the coupling being contactless, e.g. inductive
• CPC Class Codes: E21B 17/0285 characterised by electrically insulating elements
• CPC Class Codes: E21B 2200/22 Fuzzy logic, artificial intelligence, neural networks or the like
• CPC Class Codes: E21B 33/1294 characterised by a valve, e.g. a by-pass valve
• CPC Class Codes: E21B 34/066 electrically actuated
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: E21B 34/16 Control means therefor being outside the borehole control systems for submerged well heads E21B33/0355
• CPC Class Codes: E21B 37/06 using chemical means for preventing or limiting , e.g. eliminating, the deposition of paraffins or like substances
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: E21B 41/02 in situ inhibition of corrosion in boreholes or wells
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/1235 characterised by electromagnetic actuation
• CPC Class Codes: E21B 43/14 Obtaining from a multiple-zone well
• CPC Class Codes: E21B 43/16 Enhanced recovery methods for obtaining hydrocarbons
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure
• CPC Class Codes: E21B 47/10 Locating fluid leaks, intrusions or movements
• CPC Class Codes: E21B 47/103 using thermal measurements
• CPC Class Codes: E21B 47/107 using acoustic means
• CPC Class Codes: E21B 47/11 using tracers; using radioactivity
• CPC Class Codes: E21B 47/12 : Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 47/13 : by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: H04B 13/02 : Transmission systems in which the medium consists of the earth or a large mass of water thereon, e.g. earth telegraphy

Abstract

A system and method of communicating among devices via a piping structure using at least one induction choke about the piping structure to route a time-varying current carrying communication signals between the devices. A communications system comprises a piping structure, a first communication device, a second communication device, and an induction choke. The piping structure comprises a first location, a second location, and an electrically conductive portion extending between the first and second locations. The first and second locations are distally spaced along the piping structure. The first and second communication devices are each electrically connected to the electrically conductive portion of the piping structure along the first location and second location, respectively, and each is adapted to send and receive communication signals via time-varying current. The induction choke is located about an electrically choked portion of the electrically conductive portion of the piping structure, such that the induction choke is adapted to route time-varying current within the piping structure between the electrical connection location for the first communication device and the electrical connection location for the second communication device, and such that the first communication device can communicate with the second communication device via the piping structure. A preferred application of the present invention is a well for producing petroleum products (e.g., oil, natural gas), comprising a communication system as described above.

Claims

1. A communications system comprising:

a piping structure comprising a first location, a second location, and an electrically conductive portion extending between said first and second locations, wherein said first and second locations are distally spaced along said piping structure;

a first communication device electrically connected to said electrically conductive portion of said piping structure along said first location, said first communication device being adapted to send and receive communication signals via time-varying current;

a second communication device electrically connected to said electrically conductive portion of said piping structure along said second location, said second communication device being adapted to send and receive communication signals via time-varying current; and

an induction choke located about a portion of said piping structure, said induction choke being adapted to route time-varying current within said piping structure, and such that said first communication device can communicate with said second communication device via said piping structure.

2. A communications system in accordance with claim 1, wherein said induction choke comprises a ferromagnetic material.

3. A communications system in accordance with claim 1, wherein said induction choke is unpowered.

4. A communications system in accordance with claim 1, wherein said induction choke is generally toroidal shaped and is generally concentric about said piping structure.

5. A communications system in accordance with claim 4, wherein said choke is generally cylindrical shaped having a generally cylindrical borehole formed therethrough.

6. A communications system in accordance with claim 1, wherein said induction choke is substantially electrically insulated from said piping structure.

7. A communications system in accordance with claim 1, wherein said time-varying current is an alternating current.

8. A communications system in accordance with claim 1, wherein said first and second communication devices are adapted to send and digital broadband communication signals.

9. A communications system in accordance with claim 1, wherein said first communication device is part of a computer system, said computer system being adopted to process communication signals received from said second communication device via said piping structure and said first communication device.

10. A communications system in accordance with claim 1, wherein at least a portion of said piping structure is within a petroleum well.

11. A communications system in accordance with claim 10, wherein said second location extends downhole, and wherein at least a portion of said first location is between said second location and the surface.

12. A communications system in accordance with claim 10, wherein said first location is downhole, and said second location is part of a lateral branch of said well.

13. A communications system in accordance with claim 10, wherein said piping structure comprises at least a portion of a production tubing string.

14. A communications system in accordance with claim 10, wherein said piping structure comprises at least a portion of a well casing.

15. A communications system in accordance with claim 10, wherein said piping structure comprises at least a portion of a liner for a lateral branch of said well.

16. A communications system in accordance with claim 1, wherein said induction choke is located along said first location.

17. A communications system in accordance with claim 1, including a plurality of devices electrically connected to said electrically conductive portion of said piping structure, wherein said devices are operable to communicate with each other.

18. A communications system in accordance with claim 1, including a plurality of devices electrically connected to said electrically conductive portion of said piping structure, wherein a number of said devices are individually addressable.

19. A communications system in accordance with claim 1, further comprising:

an electrical current transformer adapted to transform current flowing within said piping structure to an induced secondary current.

20. A system for providing communications among a plurality of devices in a well, comprising:

a piping structure within said well, said piping structure having an electrically conductive portion;

a master communication device electrically connected to said electrically conductive portion of said piping structure, said master communication device being adapted to send and receive communication signals via time-varying current;

a plurality of slave communication devices electrically connected to said electrically conductive portion of said piping structure, said slave communication devices being adapted to send and receive communication signals via time-varying current; and

an induction choke located about a portion of said piping structure, said induction choke being adapted to route time-varying current within said piping structure, and such that said master communication device can communicate with said slave communication devices via said piping structure.

21. A system in accordance with claim 20, wherein at least two of said slave communication devices can communicate with each other via said piping structure.

22. A system in accordance with claim 20, wherein at least two of said slave communications devices are individually addressable.

23. A communications system comprising:

a piping structure comprising a first location, a second location, and an electrically conductive portion extending between said first and second locations, wherein said first and second locations are distally spaced along said piping structure;

a first communication device electrically connected to said electrically conductive portion of said piping structure along said first location, said first communication device being adapted to send and receive communication signals via time-varying current;

an induction choke located about an electrically choked portion of said electrically conductive portion of said piping structure, said induction choke being adapted to route time-varying current within said piping structure between said electrical connection location for said first communication device and an electrical return;

an electrical current transformer located about part of said electrically conductive portion of said piping structure along said second location, said transformer being located along said piping structure between said electrical connection location for said first communication device and said induction choke, and said transformer being adapted to transform current flowing within said piping structure to an induced secondary current in said transformer; and

a second communication device electrically connected to said transformer, such that said second communication device can communicate with said first communication device via said transformer and said piping structure.

24. A communication system for a petroleum well, comprising:

a piping structure comprising a first location, a second location, and an electrically conductive portion extending between said first and second locations, wherein said first and second locations are distally spaced along said piping structure, and wherein said piping structure is part of a petroleum production system for said petroleum well;

a computer system electrically connected to said electrically conductive portion of said piping structure along said first location, said computer system comprising a source of time-varying current and a first communication device, wherein said first communication device is adapted to send and receive spread spectrum communication signals along said electrically conductive portion of said piping structure via time-varying current waveforms;

a downhole device electrically connected to said electrically conductive portion of said piping structure along said second location, said downhole device comprising a second communication device, wherein said second communication device is adapted to send and receive spread spectrum communication signals along said electrically conductive portion of said piping structure via time-varying current waveforms; and

an unpowered ferromagnetic induction choke located about an electrically choked portion of said electrically conductive portion of said piping structure, said choke being adapted to route time-varying current flowing within said electrically conductive portion of said piping structure between said computer system and said downhole device, and such that said first communication device can communicate with said second communication device via said electrically conductive portion of said piping structure.

25. A communications system in accordance with claim 24, wherein said downhole device comprises a sensor, said sensor being adapted to take measurements and generate sensor data, said computer system being adapted to process said sensor data received from said first communication device via said second communication device.

26. A communications system in accordance with claim 25, wherein said sensor is adapted to measure fluid temperature.

27. A communications system in accordance with claim 25, wherein said sensor is adapted to measure fluid flow rate.

28. A communications system in accordance with claim 25, wherein said sensor is adapted to measure pressure.

29. A communications system in accordance with claim 25, wherein said sensor is adapted to acoustically measure pool depth.

30. A communications system in accordance with claim 25, wherein said sensor is adapted to measure a valve position.

31. A communications system in accordance with claim 25, wherein said sensor is adapted to detect a chemical property of a fluid.

32. A communications system in accordance with claim 24, wherein said downhole device comprises an electrically controllable valve.

33. A communications system in accordance with claim 32, wherein said valve comprises a low current electric motor.

34. A communications system in accordance with claim 24, wherein said downhole device comprises a electrical current transformer.

35. A communications system in accordance with claim 24, wherein said downhole device comprises multiple components electrically connected together.

36. A communications system in accordance with claim 24, wherein said downhole device comprises a battery.

37. A petroleum well for producing petroleum products, comprising:

a piping structure comprising a first location, a second location, and an electrically conductive portion extending between said first and second locations, wherein said first and second locations are distally spaced along said piping structure;

a first communication device electrically connected to said electrically conductive portion of said piping structure along said first location, said first communication device being adapted to send and receive communication signals via time-varying current;

a second communication device electrically connected to said electrically conductive portion of said piping structure along said second location, said second communication device being adapted to send and receive communication signals via time-varying current; and

an induction choke located about an electrically choked portion of said electrically conductive portion of said piping structure, said induction choke being adapted to route time-varying current within said piping structure between said electrical connection location for said first communication device and said electrical connection location for said second communication device, and such that said first communication device can communicate with said second communication device via said piping structure.

38. A petroleum well in accordance with claim 37, wherein said induction choke comprises a ferromagnetic material.

39. A petroleum well in accordance with claim 37, wherein said induction choke is unpowered.

40. A petroleum well in accordance with claim 37, further comprising:

a controllable valve, said controllable valve being electrically connected to said second communication device such that said valve can be remotely controlled via said second communication device.

41. A method of communicating with a remote device, comprising the steps of:

providing an induction choke about a portion of a piping structure;

generating a communication signal with a first communication device;

transmitting said signal via a time-varying current along said piping structure using said first communication device;

routing said time-varying current within said piping structure using said induction choke; and

receiving said signal in said remote device via said time-varying current traveling within said piping structure.

42. A method in accordance with claim 41, wherein said communication signal is a spread spectrum signal.

43. A method of communicating with a downhole communication device in a well, comprising the steps of:

providing an induction choke about a portion of a piping structure in said well;

generating a spread spectrum signal with a surface communication device;

transmitting said signal via a time-varying current along said piping structure using said surface communication device;

routing said time-varying current within said piping structure using said induction choke; and

receiving said signal in said downhole communication device via said time-varying current traveling within said piping structure.

44. A method in accordance with claim 43, further comprising the steps of:

receiving said signal with a relay communication device located along said piping structure between said surface communication device and said downhole communication device;

amplifying said signal with said relay communication device; and

transmitting said signal along said piping structure using said relay communication device.

45. A method in accordance with claim 43, further comprising the steps of:

generating another spread spectrum signal with said downhole communication device;

transmitting said another signal via another time-varying current along said piping structure using said downhole communication device;

routing said another time-varying current within said piping structure using said induction choke; and

receiving said signal in said surface communication device via said piping structure.

46. In a petroleum well having a piping structure embedded in an elongated borehole extending into the earth, a communication system comprising:

an induction choke configured for enveloping a portion of said piping structure and operable for developing a voltage potential on the piping structure to define an electrically conductive segment of said piping structure when a time-varying signal is applied to the electrically conductive segment of said piping structure; and

a plurality of individually addressable communication devices coupled to the electrically conductive segment.

47. The communications system of claim 46, including a plurality of induction chokes with a communication device associated with a number of said induction chokes, the associated communication devices including a router whereby the time-varying signal may be routed to selectively bypass an associated choke.