AFCI which detects and interrupts line side arcing

• US 6,633,467 B2
• Filed: 02/02/2001
• Issued: 10/14/2003
• Est. Priority Date: 02/03/2000
• Status: Expired due to Term

• Current Assignee: Pass And Seymour Incorporated (Legrand SA)
• Original Assignee: Pass And Seymour Incorporated (Legrand SA)
• Inventors: Richards, Jeffrey C., Macbeth, Bruce F.
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): Demakis, James A
• Application Number:
  US09/776,582
• Publication Number:
  US 20010036047A1
• Time in Patent Office: 984 Days
• Field of Search: 361/42, 361/2, 361/8
• US Class Current: 361/42
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/44 responsive to the rate of change of electrical quantities
• CPC Class Codes: H02H 3/50 responsive to the appearance of abnormal wave forms, e.g. ac in dc installations

Abstract

An arc fault causes the line voltage across the line terminals of an arc fault circuit interrupter (AFCI) to change its characteristic voltage pulse shape as the line voltage is momentarily removed from the AFCI terminals after the arc extinguishes and before it re-strikes by introducing a flat voltage portion to the pulse shape. This flat voltage portion changes the voltage pulse width. An arc detector/processor detects this change in pulse width to produce a signal indicative of upstream (line side) arcing. The flat voltage portion can also be detected using clamping diodes and charging capacitors.

Claims

1. An arc fault detector operatively connected to first and second lines of an AC electric power distribution system, comprising:

first means for determining a first width of a voltage pulse of a line voltage across said first and second lines in an absence of an arc fault on a line side of said arc fault detector;

second means for determining a second width of a voltage pulse of said line voltage across said first and second lines in a presence of said arc fault on said line side of said arc fault detector;

comparison means for comparing said first width to said second width; and

means for producing a signal when said first width exceeds said second width for a predetermined number of line cycles of said line voltage.

2. An arc fault detector according to claim 1, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

3. An arc fault detector according to claim 2, wherein said interrupting means interrupts current to a load.

4. An arc fault detector according to claim 2, wherein said interrupting means interrupts current by activating a crowbar across said first and second lines, thereby creating a short circuit between said first and second lines to activate a circuit breaker upstream of a location of said detected arc fault.

5. An arc fault detector according to claim 2, wherein said interrupting means interrupts current by introducing a ground fault into a GFCI breaker upstream of a location of said detected arc fault.

6. An arc fault detector according to claim 2, wherein said interrupting means interrupts current by triggering a command signal to activate a circuit breaker upstream of a location of said detected arc fault.

7. An arc fault detector according to claim 6, wherein said command signal is carried to said circuit breaker by power line carrier transmission.

8. An arc fault detector according to claim 1, further comprising:

an arc sensor operatively connected to said first and second lines; and

detection means for detecting series arc detection pulses from said arc sensor;

wherein said means for producing said signal only produces said signal if said series arc detection pulses are detected by said detection means simultaneously with said first width exceeding said second width for said predetermined number of line cycles of said line voltage.

9. An arc fault detector according to claim 8, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

10. An arc fault detector according to claim 1, wherein said first means, said second means, said comparison means, and said means for producing a signal comprise, in combination:

a Zener clamping diode connected between said first line and a reference potential; and

an arc detector/processor receiving a voltage across said Zener clamping diode as an input.

11. An arc fault detector according to claim 10, wherein said first means, said second means, said comparison means, and said means for producing a signal further comprise:

a rectifier diode in series between said Zener clamping diode and said first line; and

a resistance in series between said Zener clamping diode and said first line.

12. An arc fault detector operatively connected to first and second lines of an AC electric power distribution system, comprising:

means for sampling a waveform of a line voltage across said first and second lines on a line side of said arc fault detector; and

means for determining when said waveform changes from a normal sine wave to an abnormal sine wave characterized by a flat voltage region, thereby indicating an arc fault.

13. An arc fault detector according to claim 12, further comprising means, responsive to said means for determining, for producing a signal determinative of an arc fault.

14. An arc fault detector according to claim 13, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

15. An arc fault detector according to claim 12, wherein said means for determining includes means for determining both upstream and downstream series arcing.

16. An arc fault detector according to claim 15, wherein said means for determining includes means for determining upstream parallel arcing.

17. An arc fault detector according to claim 12, wherein said means for determining includes means for determining upstream parallel arcing.

18. An arc fault detector according to claim 12, wherein said means for sampling and said means for determining comprise, in combination:

a first Zener clamp in series with a limiting impedance between said first line and said second line producing a first clamping voltage;

a capacitor and a second Zener clamp in series between said first line and second line producing a second clamping voltage phase shifted from said first clamping voltage;

means for storing a delayed value of said second clamping voltage for a specified period of time;

means for detecting, during a line voltage zero cross, when said first clamping voltage and said second clamping voltage are both HIGH, no arc fault is present, and when said first and second clamping voltages are both LOW and said delayed value of said second clamping voltage is LOW, an arc fault is present.

19. An arc fault detector according to claim 18, further comprising means, responsive to said means for detecting, for producing a signal determinative of an arc fault.

20. An arc fault detector according to claim 19, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

21. An arc fault detector operatively connected to first and second lines of an AC electric power distribution system, comprising:

means for determining a width of a voltage pulse of a line voltage across said first and second lines in a presence of an arc fault on a line side of said arc fault detector;

comparison means for comparing said width to a width constant held in a memory; and

means for producing a signal when said width exceeds said width constant.

22. An arc fault detector according to claim 21, wherein said means for producing a signal produces a signal only when said width exceeds said width constant for a predetermined number of line cycles of said line voltage.

23. An arc fault detector according to claim 22, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

24. An arc fault detector according to claim 21, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

25. An arc fault detector according to claim 24, wherein said interrupting means interrupts current to a load.

26. An arc fault detector according to claim 24, wherein said interrupting means interrupts current by activating a crowbar across said first and second lines, thereby creating a short circuit between said first and second lines to activate a circuit breaker upstream of a location of said detected arc fault.

27. An arc fault detector according to claim 24, wherein said interrupting means interrupts current by introducing a ground fault into a GFCI breaker upstream of a location of said detected arc fault.

28. An arc fault detector according to claim 24, wherein said interrupting means interrupts current by triggering a command signal to activate a circuit breaker upstream of a location of said detected arc fault.

29. An arc fault detector according to claim 28, wherein said command signal is carried to said circuit breaker by power line carrier transmission.

30. An arc fault detector operatively connected to first and second lines of an AC electric power distribution system, comprising:

first means for detecting a shift from a sine waveform to a flat top waveform which has a voltage level between two predetermined levels for a predetermined interval during a half wave;

second means for detecting said shift for a predetermined number of half waves; and

means, responsive to said first and second means, for producing a signal.

31. An arc fault detector according to claim 30, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

32. An arc fault detector according to claim 31, wherein said interrupting means interrupts current to a load.

33. An arc fault detector according to claim 31, wherein said interrupting means interrupts current by activating a crowbar across said first and second lines, thereby creating a short circuit between said first and second lines to activate a circuit breaker upstream of a location of said detected arc fault.

34. An arc fault detector according to claim 31, wherein said interrupting means interrupts current by introducing a ground fault into a GFCI breaker upstream of a location of said detected arc fault.

35. An arc fault detector according to claim 31, wherein said interrupting means interrupts current by triggering a command signal to activate a circuit breaker upstream of a location of said detected arc fault.

36. An arc fault detector according to claim 35, wherein said command signal is carried to said circuit breaker by power line carrier transmission.

37. An arc fault detector operatively connected to first and second lines of an AC electric power distribution system, comprising:

means for producing a first signal proportional to the AC power line voltage;

means for producing a second signal phase shifted from said AC power line voltage;

comparison means for comparing said first and second signals; and

means for producing a detection signal when a magnitude of said first and second signals are simultaneously LOW.

38. An arc fault detector according to claim 37, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

39. An arc fault detector according to claim 38, wherein said interrupting means interrupts current to a load.

40. An arc fault detector according to claim 38, wherein said interrupting means interrupts current by activating a crowbar across said first and second lines, thereby creating a short circuit between said first and second lines to activate a circuit breaker upstream of a location of said detected arc fault.

41. An arc fault detector according to claim 38, wherein said interrupting means interrupts current by introducing a ground fault into a GFCI breaker upstream of a location of said detected arc fault.

42. An arc fault detector according to claim 38, wherein said interrupting means interrupts current by triggering a command signal to activate a circuit breaker upstream of a location of said detected arc fault.

43. An arc fault detector according to claim 42, wherein said command signal is carried to said circuit breaker by power line carrier transmission.

44. An arc fault detector operatively connected to first and second lines of an AC electric power distribution system, comprising:

first means for detecting a shift from a sine waveform to a flat top waveform after a beginning of a half cycle of AC electric power, wherein said flat top waveform has a voltage level between two predetermined voltage levels for a predetermined interval during said half cycle;

second means for detecting said shift over a predetermined number of half cycles; and

means, responsive to said first and second means, for producing a signal.

45. An arc fault detector according to claim 44, further comprising interrupting means, responsive to said signal, for interrupting current in said first and second lines.

46. An arc fault detector according to claim 45, wherein said interrupting means interrupts current to a load.

47. An arc fault detector according to claim 45, wherein said interrupting means interrupts current by activating a crowbar across said first and second lines, thereby creating a short circuit between said first and second lines to activate a circuit breaker upstream of a location of said detected arc fault.

48. An arc fault detector according to claim 45, wherein said interrupting means interrupts current by introducing a ground fault into a GFCI breaker upstream of a location of said detected arc fault.

49. An arc fault detector according to claim 45, wherein said interrupting means interrupts current by triggering a command signal to activate a circuit breaker upstream of a location of said detected arc fault.

50. An arc fault detector according to claim 49, wherein said command signal is carried to said circuit breaker by power line carrier transmission.