Battery sealing inspection method

• US 6,635,379 B2
• Filed: 02/21/2001
• Issued: 10/21/2003
• Est. Priority Date: 02/22/2000
• Status: Expired due to Term

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation), Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation), Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Saito, Tomoharu, Osawa, Michio, Tomioka, Katsuyuki, Onishi, Masato, Fujioka, Noriyuki
• Primary Examiner(s): Chaney, Carol
• Assistant Examiner(s): YUAN, DAH WEI D
• Application Number:
  US09/788,537
• Publication Number:
  US 20010016278A1
• Time in Patent Office: 972 Days
• Field of Search: 429/48, 429/49, 429/53, 429/90
• US Class Current: 429/49
• CPC Class Codes: H01M 10/4228 Leak testing of cells or batteries
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H01M 6/5083 Testing apparatus
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A battery which has undergone initial charging and discharging is placed inside a sealed vessel, which is evacuated by a vacuum pump. After this evacuated state has been maintained for a while, the density of hydrogen gas within the sealed vessel is measured by a hydrogen density sensor, based on which the presence or absence of a gas escape from the battery is determined. The battery may be heated instead of subjecting it to charging and discharging.

Claims

1. A method of inspecting sealing properties of a nickel metal hydride battery, comprising the steps of:

charging and discharging the nickel metal hydride battery;

then placing the nickel metal hydride battery within a sealed vessel;

evacuating the interior of the sealed vessel and maintaining a predetermined low pressure level for a period of time;

measuring density of a gas within the sealed vessel, the gas being a gas generated within the nickel metal hydride battery; and

determining whether there is a gas leak from the nickel metal hydride battery by comparing the measured gas density with a preliminarily obtained reference value.

2. The method of inspecting sealing properties of a battery according to claim 1, wherein the inspection is performed immediately after the battery has undergone initial charging and discharging.

3. The method of inspecting sealing properties of a battery according to claim 1, wherein the reference value is obtained by measuring density of the gas in an ambient atmosphere prior to evacuation of the sealed vessel.

4. The method of inspecting sealing properties of a battery according to claim 3, wherein the gas generated within the battery is hydrogen.

5. A method of inspecting sealing properties of a nickel metal hydride battery, comprising the steps of:

placing the nickel metal hydride battery which has been filled with electrolyte and has been sealed inside a sealed vessel;

heating the nickel metal hydride battery;

evacuating the interior of the sealed vessel and maintaining a predetermined low pressure level for a period of time;

measuring density of a gas within the sealed vessel, the gas being a gas generated within the nickel metal hydride battery; and

determining whether there is a gas leak from the nickel metal hydride battery by comparing the measured gas density with a preliminarily obtained reference value.

6. The method of inspecting sealing properties of a battery according to claim 5, wherein the battery is heated to a temperature between 45°

C. and 80°

C.

7. The method of inspecting sealing properties of a battery according to claim 6, wherein the battery is heated to a temperature of 60°

C.±

5°

C.

8. The method of inspecting sealing properties of a battery according to claim 5, wherein the reference value is obtained by measuring density of the gas in an ambient atmosphere prior to evacuation of the sealed vessel.

9. The method of inspecting sealing properties of a battery according to claim 8, wherein the gas generated within the battery is hydrogen.

10. An apparatus for inspecting sealing properties of a nickel metal hydride battery, comprising:

a vessel for housing therein a nickel metal hydride battery to be inspected, provided with a vacuum pump so as to be evacuated;

a hydrogen density sensor connected to the vacuum pump; and

means for switchably connecting the vacuum pump with the hydrogen density sensor, the vacuum pump with atmosphere, and the hydrogen density sensor with atmosphere.

11. An apparatus for inspecting sealing properties of a battery according to claim 10 further comprising a heater provided within the vessel.