Castored base for an office chair

• US 6,637,072 B2
• Filed: 09/17/2001
• Issued: 10/28/2003
• Est. Priority Date: 09/29/2000
• Status: Expired due to Fees

• Current Assignee: Formway Furniture Limited
• Original Assignee: Formway Furniture Limited
• Inventors: Wilkinson, Paul Michael, Footitt, Ian Colin
• Primary Examiner(s): Mah, Chuck Y.
• Application Number:
  US09/953,851
• Publication Number:
  US 20020038843A1
• Time in Patent Office: 771 Days
• Field of Search: 16/47, 16/48, 16/35.R, 16/42.T, 16/43, 248/188.7, 248/161, 248/519, 248/404, 248/158, 188/1.12, 188/31, 188/69, 297/411, 297/411.2, 297/411.36, 297/300, 297/301, 297/317, 297/318, 297/322, 297/323
• US Class Current: 16/42.00T
• CPC Class Codes: A47C 7/004 for chairs or stools with central column, e.g. office chairs
• CPC Class Codes: A47C 7/006 with castors
• CPC Class Codes: B60B 33/0002 assembling to the object, e.g. furniture
• CPC Class Codes: B60B 33/001 by snapping, clicking or latching in
• CPC Class Codes: B60B 33/0021 in the form of a mounting pin
• CPC Class Codes: B60B 33/0028 Construction of wheels; methods of assembling on axle
• CPC Class Codes: B60B 33/0042 Double or twin wheels
• CPC Class Codes: B60B 33/0049 the rolling axle being horizontal
• CPC Class Codes: B60B 33/0057 the rolling axle being offset from swivel axis
• CPC Class Codes: B60B 33/0068 the swivel axis being vertical
• CPC Class Codes: B60B 33/0073 the swivel axis being symmetrical to wheel or wheels

Abstract

A castored base (18) for an office chair includes a plurality of radially extending legs (300), each leg having a socket or sleeve (308) fixed thereto adjacent an outer end thereof. A castor (302/402) is connected to each socket or sleeve (308), each castor having two wheel portions (312/412) and an axle assembly (316/404). The axle assembly includes an axle (314/414) to which the two wheel portions are rotatably mounted in spaced disposition and including a pin (318/418), wherein the pin (318/418) of each castor is received in a respective socket or sleeve (308) which extends at least in part between the two wheel portions (312/412). Only a small clearance is required between the underside of the legs (300) and the tops of the castors (302/402). Further, low profile legs (300) may be used in the base (18), while still providing the required strength and stability.

Claims

1. A castored base for a chair comprising:

a central part with a plurality of legs extending radially outwardly therefrom, each leg having a socket or sleeve fixed thereto adjacent an outer end thereof; and

a castor connected to each socket or sleeve, each castor having two wheel portions and an axle assembly, the axle assembly including an axle to which the two wheel portions are rotatably mounted in spaced disposition and including a pin;

wherein the pin of each castor is received in a respective one of the sockets or sleeves which extends at least in part directly in between the two wheel portions so as to be at least partially bounded by the two wheel portions.

2. The castored base as claimed in claim 1, wherein each pin is releasably received in the respective socket or sleeve.

3. The castored base as claimed in claim 1, further including a central upright support column with the plurality of legs radially extending from the lower end of the support column.

4. The castored base as claimed in claim 1, wherein the radially extending legs extend in a substantially horizontal fashion.

5. The castored base as claimed in claim 4, wherein the legs incorporate a small downward gradient as they extend radially outward.

6. The castored base as claimed in claim 5, wherein the legs incorporate a slight curve.

7. The castored base as claimed in claim 6, wherein the curve is convex upwards.

8. The castored base as claimed in claim 1, wherein the legs are of plate-like construction.

9. The castored base as claimed in claim 8, wherein each leg incorporates a longitudinally extending strengthening web disposed on its underside.

10. The castored base as claimed in claim 9, wherein each strengthening web reduces in height in the radially outward direction along the associated leg.

11. The castored base as claimed in claim 1, wherein each socket or sleeve is an integrally formed part of the respective leg.

12. The castored base as claimed in claim 1, wherein each pin is rotatably mounted within the respective socket/sleeve to rotate about an axis aligned with the longitudinal axis of the pin.

13. The castored base as claimed in claim 1, wherein each pin is disposed centrally relative to the respective axle.

14. The castored base as claimed in claim 1, wherein the longitudinal axis of each pin extends generally orthogonally to the longitudinal axis of the respective axle.

15. The castored base as claimed in claim 14, wherein the longitudinal axis of each pin is offset from the longitudinal axis of the respective axle so that they do not intersect.

16. The castored base as claimed in claim 15, wherein each axle assembly includes an intermediate portion which extends between the axle and the pin.

17. The castored base as claimed in claim 16, wherein the axle, the intermediate portion and the pin is an integrally formed component.

18. The castored base as claimed in claim 17, wherein the component is cast, machined or forged.

19. The castored base as claimed in claim 1, wherein the pin in each castor is disposed substantially between the two wheel portions.

20. The castored base as claimed in claim 19, wherein the top of the pin in its operable configuration extends no higher than level with the top of the wheel portions.

21. The castored base as claimed in claim 1, wherein the axle assembly includes a body portion defining an aperture within which the axle is mounted.

22. The castored base as claimed in claim 21, wherein the body portion includes a plate having a boss defining the aperture, and a plurality of ribs extending radially outwardly from the boss.

23. The castored base as claimed in claim 1, wherein each wheel portion is circular in cross-section transverse to its rolling axis.

24. The castored base as claimed in claim 23, wherein each wheel portion has a rolling surface shaped as a cylinder or a hemisphere.

25. The castored base as claimed in claim 23, wherein each wheel portion has a rolling surface which is semi-ellipsoidal.

26. The castored base as claimed in claim 23, wherein each wheel portion is of solid, translucent plastic construction.

27. The castored base as claimed in claim 1, wherein each castor further includes a cover extending between the two wheel portions to at least partly close the gap therebetween.

28. The castored base as claimed in claim 27, wherein the cover is an integral part of the axle assembly.