Elliptical vibration cutting method and elliptical vibration cutting apparatus

• US 6,637,303 B2
• Filed: 03/27/2001
• Issued: 10/28/2003
• Est. Priority Date: 08/12/1998
• Status: Active Grant

• Current Assignee: Eiji Shamoto, Makoto Matsuo, Toshimichi Moriwaki
• Original Assignee: Eiji Shamoto, Makoto Matsuo, Toshimichi Moriwaki
• Inventors: Shamoto, Eiji, Matsuo, Makoto, Moriwaki, Toshimichi
• Primary Examiner(s): TSAI, HENRY
• Application Number:
  US09/818,330
• Publication Number:
  US 20020152851A1
• Time in Patent Office: 945 Days
• Field of Search: 82/11.1, 82/13, 82/15, 82/14, 82/71, 82/79, 821/61, 821/63, 821/73, 829/04, 839/56, 408/6, 408/11, 408/143, 408/700, 409/141
• US Class Current: 82/1.4
• CPC Class Codes: B23B 2260/108 Piezoelectric elements
• CPC Class Codes: B23B 2265/16 Elliptical
• CPC Class Codes: B23B 2270/10 Use of ultrasound
• CPC Class Codes: B23B 25/02 Arrangements for chip-breaking in turning-machines on cutting tools B23B27/22
• CPC Class Codes: B23B 29/125 Vibratory toolholders
• CPC Class Codes: Y10S 82/904 Vibrating method or tool
• CPC Class Codes: Y10T 82/10 Process of turning
• CPC Class Codes: Y10T 82/125 Tool simultaneously moving axially
• CPC Class Codes: Y10T 82/2591 Tool post
• CPC Class Codes: Y10T 82/30 Miscellaneous

Abstract

A workpiece is cut by a cutting tool that is attached to a cylindrical support body vibrated by at least two piezoelectric drive elements. The efficiency of the mechanical vibration is improved by attaching the piezoelectric drive elements to a cylindrical body portion (7,7.1,7.2) of the tool support body (2) and by providing the support body with a plurality of necked-down end sections. At least the cylindrical body portion (7,7.1,7.2) is a cylinder with a substantially circular cross-section or with a circular cross-section to provide a constant or a substantially constant bending rigidity of the cylindrical tool support body.

Claims

1. An apparatus for cutting a workpiece by vibratory action, said apparatus comprising a vibratory tool support body (2) having a cylindrical body portion (7,7.1,7.2) with a circular or substantially circular cross-section wherein said cylindrical body portion (7,7.1,7.2) comprises a circumferential, peripheral surface forming a cylinder that has said circular or substantially circular cross-section, at least two piezoelectric drive elements including a first and a second piezoelectric drive element (9, 10) secured to said cylindrical body portion (7,7.1,7.2) of said vibratory tool support body (2) with a 90°

angular on-center circumferential spacing between said at least first and second piezoelectric drive elements (9, 10), a mounting surface (20) for securing a tool (6) to one end of said vibratory tool support body, and means (11) for energizing said at least first and second piezoelectric drive elements for vibrating said vibratory tool support body (2) by a vibration having an elliptical or circular locus, wherein said cylindrical body portion (7,7.1,7.2) of said vibratory tool support body (2) has a first diameter and a central longitudinal axis, said vibratory tool support body (2) further comprising at least one first body section (8 or 12) extending from said cylindrical body portion (7,7.1,7.2) coaxially relative to said central longitudinal axis, said at least one first body section having a second diameter smaller than said first diameter to provide a first stepped or necked-down configuration for amplifying said vibratory action, and at least one second body section (8A or 13) extending from said at least one first body section (8 or 12) coaxially relative to said central longitudinal axis, said at least one second body section (8A or 13) having a third diameter smaller than said second diameter to provide a second stepped or necked-down configuration, and wherein said mounting surface (20) is positioned at an outer end of one of said at least one second body section (8A), said apparatus further comprising at least two sensors (21) positioned circumferentially spaced around and secured to said at least one first body section (8) between said cylindrical body portion (7,7.1,7.2) and said at least one second body section (8A) to which said tool (6) is secured.

2. The apparatus of claim 1, further comprising a feedback circuit (22) having inputs connected to said at least two sensors (21) and an output connected to an input of said means (11) for energizing said piezoelectric drive elements (9, 9A, 10, 10A) in response to output signals from said at least two sensors (21).

3. The apparatus of claim 1, comprising three sensors (21) including a first sensor attached to said cylindrical central body portion (7,7.1,7.2) and second and third sensors attached circumferentially spaced relative to one of said at least one first body section (8) between said cylindrical central body portion and said at least one second body section (8A) to which said tool (6) is secured.

4. The apparatus of claim 1, further comprising a first support member (3A) and a second support member (3B) for supporting said vibratory tool support body (2), wherein said first and second support members (3A, 3B) are spaced from each other by an on-center spacing (L) which corresponds to a spacing between vibration nodes of said vibratory tool support body (2).

5. The apparatus of claim 4, comprising two first body sections (8 and 12), and wherein said first and second support members (3A, 3B) support said first body sections (8 and 12) having a second diameter smaller than said first diameter.

6. The apparatus of claim 1, wherein said cylindrical body portion comprises four circumferentially spaced peripheral surface sections, said apparatus further comprising four piezoelectric drive elements (9, 9A;

10, 10A) secured to said peripheral surface sections of said cylindrical body portion (7,7.1,7.2) having said circular or substantially circular cross-section, with said angular on-center spacing of 90°

between neighboring piezoelectric drive elements.

7. The apparatus of claim 1, wherein said cylindrical body portion (7,7.1,7.2) of said vibratory tool support body (2) has a circular cross-section and a geometric moment of inertia (Ic) which is constant for 360°

around said central longitudinal axis of said vibratory tool support body (2).

8. The apparatus of claim 7, wherein said at least first and second piezoelectric drive elements have a radially inwardly curved surface matching said circumferential peripheral surface of said cylindrical body portion (7,7.1,7.2) having said circular cross-section.

9. The apparatus of claim 7, comprising four piezoelectric drive elements (9, 9A′

;

10′

, 10A′

) each having a radially inwardly curved surface matching said circumferential, peripheral surface of said cylindrical body portion (7,7.1,7.2) having said circular cross-section.

10. The apparatus of claim 1, wherein said cylindrical body portion (7) of said vibratory tool support body (2) has a substantially circular cross-section and a substantially constant geometric moment of inertia (I) for 360°

around a central longitudinal axis of said circular cross-section.

11. The apparatus of claim 10, wherein said cylindrical body portion (7) comprises at least two flattened areas (14,15) in said circumferential, peripheral surface whereby said cross-section is substantially circular, said first piezoelectric drive element being secured to one of said at least two flattened areas, said second piezoelectric drive element being secured to the other flattened area of said at least two flattened areas.

12. The apparatus of claim 11, wherein each of said at least two flattened areas has a surface area size just sufficient for the mounting of the respective piezoelectric drive element.