Apparatus and methods for material capture and removal

• US 6,638,233 B2
• Filed: 08/19/1999
• Issued: 10/28/2003
• Est. Priority Date: 08/19/1999
• Status: Expired due to Term

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Foxhollow Technologies Incorporated (Medtronic Plc)
• Inventors: Boyd, Stephen, Doud, Darren G., Follmer, Brett, Stine, John G., Corvi, Tim, Snow, David W.
• Primary Examiner(s): Hindenburg, Max F.
• Assistant Examiner(s): WINGOOD, PAMELA LYNN
• Application Number:
  US09/377,884
• Publication Number:
  US 20020038097A1
• Time in Patent Office: 1,531 Days
• Field of Search: 600/562, 600/564, 600/566, 600/570, 606/182, 606/183, 606/171
• US Class Current: 600/564
• CPC Class Codes: A61B 10/0275 with sample notch, e.g. on the side of inner stylet
• CPC Class Codes: A61B 10/04 Endoscopic instruments
• CPC Class Codes: A61B 17/320783 through side-hole, e.g. sliding or rotating cutter inside catheter
• CPC Class Codes: A61B 2017/320064 with tissue or sample retaining means
• CPC Class Codes: A61B 2017/320791 with cutter extending outside the cutting window

Abstract

Catheters, kits, and methods are provided for removing material from a body lumen. The catheters and methods may be used in a variety of body lumens, including but not limited to coronary and other arteries. In general, the catheter has a cutting element that cuts material while the material is engaged by a material capture device on the catheter body. Preferably, the material capture device tensions the material during cutting, which reduces the amount of cutting force required. The material capture device typically follows a path that draws material into the catheter body. Preferably, but not necessarily, the material capture device may be arranged on the catheter body to advance along a path outwardly from the catheter body into the material and then inwardly towards the catheter body to tension the material. The cutting element on the catheter body moves between a first position and a second position to cut the material while in tension.

Claims

1. A catheter for removing material from a body lumen, said catheter comprising:

a catheter body having a proximal end and a distal end;

a material capture device arranged on said catheter body to engage said material; and

a cutting element mounted near the distal end of the catheter body to move between a first position and a second position to cut said material while said material is engaged by said material capture device, wherein motion of the cutting element urges the material capture device to draw cut material into the catheter body;

wherein said material capture device is coupled to the cutting element to advance along a path outwardly from the catheter body into said material and then inwardly towards the catheter body to tension said material; and

said cutting element on said catheter body moving between said first position and said second position to cut said material while in tension.

2. The catheter as in claim 1 wherein said catheter body comprises a proximal, flexible portion and a distal, rigid portion containing said cutting element.

3. A catheter as in claim 2 wherein said catheter body comprises a inner cutter mounted coaxially within said distal, rigid portion, said material capture device mounted on said inner cutter.

4. A catheter as in claim 2 wherein said catheter body comprises an atraumatic distal tip mounted on said distal, rigid portion.

5. A catheter as in claim 1 wherein said path comprises a radially curved path extending in an outward direction away from the catheter body towards said material to be cut off.

6. A catheter as in claim 5 wherein said material capture device moving along said path does not exceed the outer diameter of the catheter body.

7. A catheter as in claim 1 wherein said material capture device travels in a slot on the catheter body to advance along said path.

8. A catheter as in claim 1 wherein said material capture device travels in a groove on the catheter body to advance along said path.

9. A catheter as in claim 1 wherein said material capture device comprises a bias element to urge said material capture device along said path.

10. A catheter as in claim 1 wherein said material capture device is configured to rotate about a pivot pin to deploy said material capture device along said path.

11. A catheter as in claim 1 wherein said material capture device comprises:

a penetrating member pivotably mounted about a pin on said cutting element, said penetrating member movable between a first, tissue-engaging position and a second tissue-retracting position; and

a cam surface disposed on said catheter body to contact and rotate said penetrating member about said pivot point when said cutting element is advanced over the cam surface.

12. A catheter as in claim 11 wherein said cam surface is configured to slidably contact a lower surface on said penetrating member to guide said penetrating member over an accurate path as the cutting blade is advanced.

13. A catheter as in claim 12 wherein said cam surface includes a groove for mating with said penetrating member.

14. A catheter as in claim 12 wherein said cam surface includes a first groove having a funneled opening and a second groove having a second funneled opening.

15. A catheter as in claim 12 wherein said penetrating member comprises a recess on said lower surface to facilitate positioning of said member over said cam surface.

16. A catheter as in claim 1 wherein said material capture device comprises:

a penetrating member rotatably mounted on said cutting element; and

an abutment disposed on said catheter body to engage one end of the penetrable member and cause rotation of the penetrating member from a first, open position to a second, closed position.

17. A catheter as in claim 16 further comprising a tether coupled to said penetrating member to control positioning of the penetrating member.

18. A catheter as in claim 1 wherein said material capture device comprises a penetrating member rotatably mounted on said catheter body and fixedly secured relative to said slidable cutting element;

a pushing element mounted on said cutting element to engage said penetrating member to move said member between a first position to a second tissue-engaging position.

19. A catheter as in claim 1 wherein said material capture device is configured to be deployed from an aperture in the side wall of the catheter body.

20. A catheter as in claim 19 wherein said cutting element includes an material imaging device mounted to be in an imaging position when said aperture is closed by said cutting element.

21. A catheter as in claim 1 wherein said cutting element includes a first cutting blade having at least one penetrating point.

22. A catheter as in claim 1 wherein said cutting element has a first cutting blade opposed to a second cutting blade for removing said material.

23. A catheter as in claim 1 wherein said cutting element comprises a tubular inner cutter slidably mounted within an outer cutter of the catheter body, said inner cutter coupled to a drive wire actuated by a user.

24. A catheter as in claim 1 wherein said material capture device extends an extension distance outward from the catheter body to engage material, said extension distance equal to the diameter of the catheter body.

25. A catheter as in claim 1 wherein said material capture device includes a barbed distal tip to retain material on the capture device.

26. A catheter as in claim 1 wherein said cutting element further comprises a material imaging device.

27. A catheter as in claim 26 wherein said material imaging device comprises an ultrasound transducer array.

28. A catheter as in claim 1 wherein said material capture device comprises means for penetrating said material.

29. A catheter as in claim 28 wherein said means for penetrating material comprises a curved needle biased outwardly from the catheter body.

30. A catheter as in claim 28 wherein said means for penetrating material comprises a penetrating member rotatably mounted about a pivot pin on said cutting element.

31. A catheter as in claim 28 wherein said means for penetrating material is configured to engage a raised portion on said catheter body to move said means to engage material and then retract material into the catheter body.

32. A catheter as in claim 31 wherein said raised portion comprises a cam surface having a plurality of tracks, wherein each track has a funneled entrance to guide said penetrating member therein.

33. A catheter for removing material from the wall of a body lumen, said catheter comprising:

a catheter body having a proximal end and a distal end;

a side aperture on the catheter body;

a cutting blade adapted to advance past the aperture to sever material which intrudes through the aperture;

a penetration member mounted to extend through the aperture to penetrate material in advance of the cutting blade and to draw material into the catheter body as the cutting blade is advanced out of and past the aperture; and

a cam surface mounted on said catheter body, said can surface having a surface configured to guide said penetration member out of said aperture into said material when said blade is moved.

34. A catheter for removing material from a body lumen, said catheter comprising:

a catheter body having a proximal end, a distal end, and an aperture;

a slidable, telescoping portion on said catheter body configured to extend outwardly from said aperture on the catheter body, said telescoping portion having a first open position leaving a gap between one edge of said portion and said catheter body to define a cutter window in which material may intrude to be engaged and having a second closed position wherein said cutting blade is positioned to cut off said material; and

a material capture device mounted on said telescoping portion, said portion moving between a first position and a second position to cut said material while said material is engaged by said material capture device, wherein motion of the telescoping portion urges the material capture device to draw cut material into the catheter body wherein said material capture device is rotatably mounted to said telescoping portion and configured to engage a raised portion on said catheter body to rotate said material capture device to engage material and then draw material into the catheter body.

35. A method for excising occlusive material from within a body lumen, said method comprising:

capturing said occlusive material with a material capture device on a catheter body wherein said capturing of occlusive material comprises radially extending said material capture device outward from an aperture on the catheter body;

drawing said device radially inwardly towards the catheter body to tension the material; and

advancing a blade through the tensioned material to sever said material from the body lumen; and

imaging said material prior to cutting said material, wherein said imaging occurs when said aperture is closed by said cutting blade.

36. A method as in claim 35 wherein said engaging of said occlusive material comprises extending said material capture device from said catheter body in a radially outward direction.

37. A method as in claim 36 wherein said material capture device does not extend beyond the outer diameter of the catheter body when engaging said material.

38. A method as in claim 35 wherein said engaging of said occlusive material comprises penetrating said material with said material capture device.

39. A method as in claim 35 wherein said engaging of said occlusive material comprises guiding said material capture device against a raised portion on the catheter body to direct said capture device into said material.

40. A method as in claim 35 wherein said engaging of said occlusive material comprises advancing said cutting blade to engage a pushing element against said material capture device mounted on the catheter body.

41. A method as in claim 35 wherein said engaging of said occlusive material comprises penetrating said material in advance of the blade and said drawing of said device into the catheter body occurs as the cutting blade is advanced past the aperture.

42. A method as in claim 35 wherein said drawing of the device comprises moving said material capture device radially towards said catheter body while said material capture device remains in contact with said material.

43. A method as in claim 42 wherein said drawing of said material capture device occurs when said cutting element is advanced, said cutting element pushing against said material capture device and biasing it into the catheter body.

44. A method as in claim 42 wherein drawing of said material capture device comprises positioning said material capture device against a raised portion on the catheter body to guide said device with the material into the catheter body.

45. A method as in claim 35 wherein said engaging and tensioning of material are performed through a single motion by the user.

46. A method of removing material from a body lumen, the method comprising:

advancing la catheter to a target site in the body lumen, said catheter having a catheter body with a proximal portion and a distal portion and a material removal assembly coupled with said distal portion of said catheter body;

moving said material removal assembly from a first position to a second position to expose at least a portion of said material removal assembly through a side-opening aperture in said catheter body, wherein said distal portion of said catheter body moves relative to said proximal portion when said material removal assembly moves; and

distally advancing said catheter body to penetrate said material in said body lumen with at least a portion of said material removal assembly.

47. A method as in claim 46 wherein said material removal assembly includes a cutting element, and

wherein moving said material removal assembly comprises moving said cutting element in a proximal direction within said catheter body to expose at least a portion of said cutting element through said side-opening aperture.

48. A method as in claim 47 wherein said moving said cutting element does not extend said cutting element beyond an outer diameter of the catheter body.

49. A method as in claim 47 wherein said moving said cutting element extends said cutting element beyond an outer diameter of the catheter body.

50. A method as in claim 46 wherein said moving said material removal assembly from a first position to a second position comprises extending at least a portion of said material removal assembly from said catheter body in a radially outward direction.

51. A method as in claim 46 wherein said advancing said catheter body comprises penetrating said material with at least a portion of said material removal assembly.

52. A method as in claim 46 wherein said advancing said catheter body comprises guiding at least a portion of said material removal assembly against a raised portion on said catheter body to direct said portion of said material removal assembly into said material.

53. A catheter for removing material from a body lumen, said catheter comprising:

a catheter body comprising a proximal portion, a distal portion, and a lumen extending through at least a portion of said catheter body; and

a material removal assembly movably coupled with said distal portion of said catheter body, wherein said material removal assembly is movable from a first position to a second position and wherein at least a portion of said material removal assembly is rotatable,

wherein said rotatable portion of said material removal assembly is disposed within said catheter body in said first position, and at least a portion of said rotatable portion is exposed through a side-opening aperture on said distal portion of said catheter body and extends beyond an outer diameter of said catheter body in said second position.

54. A catheter as in claim 53 wherein said rotatable portion does not extend beyond an outer diameter of said catheter body when said material removal assembly is in said second position.

55. A catheter as in claim 53 wherein said material removal assembly further comprises a bias element to expose said rotatable portion through said aperture.

56. A catheter as in claim 53 wherein said rotatable portion comprises a cutting element.

57. A catheter as in claim 53 further comprising a ramp member positioned on said distal portion of said catheter body, opposite of said side-opening aperture, wherein movement of said catheter body along said body lumen causes said ramp member to urge at least a portion of said material removal assembly into contact with said material.

58. A catheter as in claim 53 wherein said distal portion of said catheter body is movable relative to said proximal portion of said catheter body.

59. A method of removing material from a body lumen, the method comprising:

advancing a catheter to a target site in the body lumen, said catheter having a catheter body with a proximal portion and a distal portion and a material removal assembly coupled with said distal portion of said catheter body;

moving said material removal assembly from a first position to a second position to expose at least a portion of said material removal assembly through a side-opening aperture in said catheter body, wherein said material removal assembly includes a cutting element, wherein moving said material removal assembly comprises moving said cutting element in a proximal direction within said catheter body, and wherein moving said cutting element extends said cutting element beyond an outer diameter of the catheter body; and

distally advancing said catheter body to penetrate said material in said body lumen with at least a portion of said material removal assembly.

60. A method of removing material from a body lumen, the method comprising:

advancing a catheter to a target site in the body lumen, said catheter having a catheter body with a proximal portion and a distal portion and a material removal assembly coupled with said distal portion of said catheter body;

moving said material removal assembly from a first position to a second position to expose at least a portion of said material removal assembly through a side-opening aperture in said catheter body, wherein said moving comprises extending at least a portion of said material removal assembly from said catheter body in a radially outward direction; and

distally advancing said catheter body to penetrate said material in said body lumen with at least a portion of said material removal assembly.

61. A method of removing material from a body lumen, the method comprising:

advancing a catheter to a target site in the body lumen, said catheter having a catheter body with a proximal portion and a distal portion and a material removal assembly coupled with said distal portion of said catheter body, wherein said advancing comprises guiding at least a portion of said material removal assembly against a raised portion on said catheter body to direct said portion of said material removal assembly into said material;

moving said material removal assembly from a first position to a second position to expose at least a portion of said material removal assembly through a side-opening aperture in said catheter body; and

distally advancing said catheter body to penetrate said material in said body lumen with at least a portion;

of said material removal assembly.

62. A catheter for removing material from a body lumen, said catheter comprising:

a catheter body comprising a proximal portion, a distal portion, and a lumen extending through at least a portion of said catheter body; and

a material removal assembly movably coupled with said distal portion of said catheter body, wherein said material removal assembly is movable from a first position to a second position and wherein at least a portion of said material removal assembly is rotatable,

wherein said rotatable portion of said material removal assembly is disposed within said catheter body in said first position, and at least a portion of said rotatable portion is exposed through a side-opening aperture on said distal portion of said catheter body in said second position, and

wherein said material removal assembly comprises a bias element to expose said rotatable portion through said aperture.

63. A catheter for removing material from a body lumen, said catheter comprising:

a catheter body comprising a proximal portion, a distal portion, and a lumen extending through at least a portion of said catheter body;

a material removal assembly movably coupled with said distal portion of said catheter body, wherein said material removal assembly is movable from a first position to a second position and wherein at least a portion of said material removal assembly is rotatable,

wherein said rotatable portion of said material removal assembly is disposed within said catheter body in said first position, and at least a portion of said rotatable portion is exposed through a side-opening aperture on said distal portion of said catheter body in said second position; and

a ramp member positioned on said distal portion of said catheter body, opposite of said side-opening aperture, wherein movement of said catheter body along said body lumen causes said ramp member to urge at least a portion of said material removal assembly into contact with said material.