Method for manufacturing a foamed moulded body from a mass comprising natural polymers and water

• US 6,641,758 B1
• Filed: 09/25/2000
• Issued: 11/04/2003
• Est. Priority Date: 12/31/1997
• Status: Expired due to Fees

• Current Assignee: Vertis BV (Sopra Steria Group SA)
• Original Assignee: Vertis BV (Sopra Steria Group SA)
• Inventors: Huisman, Jan Wietze, Arentsen, Jan Hendrik Adolf
• Primary Examiner(s): Kuhns, Allan R.
• Application Number:
  US09/582,736
• Time in Patent Office: 1,135 Days
• Field of Search: 264/51, 264/53, 264/328.1, 425/4.R, 521/84.1
• US Class Current: 264/51
• CPC Class Codes: B29C 44/3402 Details of processes or apparatus for reducing environmental damage or for working-up compositions comprising inert blowing agents or biodegradable components
• CPC Class Codes: C08J 2303/02 Starch; Degradation products thereof, e.g. dextrin
• CPC Class Codes: C08J 9/125 Water, e.g. hydrated salts

Abstract

The invention relates to a method for manufacturing molded bodies having a blown, foamy structure, wherein a mass (S) comprising a suspension of at least starch, starch derivatives or mixtures thereof in water, is pressurized in or through a mold (23) and the mass (S) heated in the mold (23) in a manner such as to give rise to at least cross-linking of the starch, the starch derivatives or the mixture thereof wherein the mass (S) in the mold (23) is brought at least to the baking temperature, wherein the suspension is at least partially prepared from vegetable material which has not been subjected to an artificial drying step and which, calculated on the dry substance, contains at least 50 wt. % of starch, said vegetable material at least being ground to particles of a suspendable size. The invention further relates to the use of ground vegetable material, which vegetable material has not been subjected to an artificial drying step and, calculated on the dry substance, contains at least 50 wt. % of starch, said vegetable material being ground to particles of a suspendable size, in a mass subjected to a thermal molding step under pressure, for effecting a faster and more homogeneous gelatinization. The invention moreover relates to apparatus (20) for manufacturing molded bodies having a foamed structure.

Claims

1. A method for manufacturing molded bodies having a blown, foamy structure, said method comprising forming a mass comprising a suspension of at least starch, starch derivatives or mixtures thereof in water and heating in a manner such as to give rise to at least cross-linking of the starch, the starch derivatives or the mixture thereof, wherein the suspension is at least partially prepared from vegetable material which, calculated on a dry basis contains at least 50 wt. % of starch, said vegetable material at least being ground to particles of a suspendable size and not subjected to a drying or refining step between being ground and the heating step, characterized in that said mass is formed by pressurizing in a mold followed by heating in said mold in a manner such as to give rise to at least cross-linking of the starch, the starch derivatives or the mixture thereof and wherein said mass is brought at least to its baking temperature in the mold.

2. A method according to claim 1, further comprising adding to said mass at least one additive for improving the properties of the product to be molded, to obtain a homogeneous distribution of the additive in between and on the starch chains of said vegetable material.

3. A method according to claim 1, wherein the vegetable material is selected from the group consisting of potato, tapioca, maize, waxy maize and wheat.

4. A method according to claim 1, further comprising allowing said suspension to settle and to form supernatants, and at least partially removing said supernatants.

5. A method according to claim 1, wherein said vegetable material is ground substantially in the condition in which it is obtained in nature.

6. A method according to claim 1, wherein said vegetable material is substantially free of starch-starch interactions prior to being brought to at least the baking temperature in the mold.

7. A method for effecting a faster and more homogeneous gelatinization than when using a starch containing material that has been subjected to a drying step and/or a refined starch in a thermal molding process, said method comprising forming a mass comprising vegetable material which, calculated on a dry basis contains at least 50 wt % of starch, said vegetable material being ground to particles of suspendable size, and subjecting the mass to a thermal molding step under pressure, wherein said vegetable material is not subjected to a drying or refining step between being ground and the thermal molding step.