Pneumatic drilling end effector
First Claim
Patent Images
1. A method of using a drilling end effector comprising:
- providing a drilling end effector having a plurality of photogrammetry targets secured thereto;
detecting the positional orientation of said drilling end effector using a photogrammetry sensor to determine the orientation of said plurality of photogrammetry targets along three linear degrees of freedom and three rotational degrees of freedom and outputting a position signal to a controller;
manipulating said drilling end effector adjacent to a part to be drilled in response to said position signal; and
extending a drill bit into drilling engagement with said part to be drilled to provide a drilling operation.
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Abstract
A method of using a drilling end effector includes providing a drilling end effector having a plurality of photogrammetry targets secured thereto. The positional orientation of the drilling end effector along six degrees of freedom is detected using a photogrammetry sensor to determine the orientation of the plurality of photogrammetry targets and outputting a position signal to a controller. The drilling end effector is robotically manipulated adjacent to a part to be drilled in response to the position signal to accurately position a drill bit relative to the part to be drilled. The part is then drilled.
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Citations
19 Claims
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1. A method of using a drilling end effector comprising:
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providing a drilling end effector having a plurality of photogrammetry targets secured thereto;
detecting the positional orientation of said drilling end effector using a photogrammetry sensor to determine the orientation of said plurality of photogrammetry targets along three linear degrees of freedom and three rotational degrees of freedom and outputting a position signal to a controller;
manipulating said drilling end effector adjacent to a part to be drilled in response to said position signal; and
extending a drill bit into drilling engagement with said part to be drilled to provide a drilling operation. - View Dependent Claims (2, 3, 4, 5, 8, 9, 10)
actuating at least one actuator to providing a clamping force between said drilling end effector and said part to be drilled.
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5. The method according to claim 4 wherein said step of actuating at least one actuator to providing a clamping force between said drilling end effector and said part to be drilled includes actuating a pneumatic cylinder coupled between a drill motor and a pressure foot member.
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8. The method according to claim 1, further comprising:
vacuuming at least a portion of debris produced during said drilling operation.
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9. The method according to claim 1, further comprising:
removing said drill bit from said drilling engagement with said part to be drilled once a predetermined drill depth is achieved.
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10. The method according to claim 9 wherein said step of removing said drill bit from said drilling engagement with said part to be drilled once a predetermined drill depth is achieved includes providing a micrometer contact switch capable of outputting a drill depth signal to said controller, said controller removing said drill bit from drilling engagement with said part to be drilled once said drill depth signal is received.
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6. A method of using a drilling end effector comprising:
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providing a drilling end effector having a plurality of photogrammetry targets secured thereto;
detecting the positional orientation of said drilling end effector using a photogrammetry sensor to determine the orientation of said plurality of photogrammetry targets and outputting a position signal to a controller;
manipulating said drilling end effector adjacent to a part to be drilled in response to said position signal;
extending a drill bit into drilling engagement with said part to be drilled to provide a drilling operation; and
lubricating said drill bit during said drilling operation. - View Dependent Claims (7)
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11. A method of using a drilling end effector comprising:
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providing a drilling end effector having a plurality of photogrammetry targets secured thereto;
detecting the positional orientation of said drilling end effector using a photogrammetry sensor to determine the orientation of said plurality of photogrammetry targets and outputting a position signal to a controller;
manipulating said drilling end effector adjacent to a part to be drilled in response to said position signal;
extending a drill bit into drilling engagement with said part to be drilled to provide a drilling operation;
monitoring a drilling cycle time; and
comparing said drilling cycle time to a predetermined cycle time to detect drilling complications.
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12. A method of using a drilling end effector comprising:
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providing a drilling end effector having a plurality of photogrammetry targets secured thereto;
mounting said plurality of photogrammetry targets upon generally angular brackets disposed on side panels of a housing of said drilling end effector;
detecting the positional orientation of said drilling end effector using a photogrammetry sensor to determine the orientation of said plurality of photogrammetry targets and outputting a position signal to a controller;
manipulating said drilling end effector adjacent to a part to be drilled in response to said position signal; and
extending a drill bit into drilling engagement with said part to be drilled to provide a drilling operation.
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13. A method of using a drilling end effector comprising:
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providing a drilling end effector having a plurality of photogrammetry targets secured thereto;
detecting the positional orientation of said drilling end effector using a photogrammetry sensor to determine the orientation of said plurality of photogrammetry targets and outputting a position signal to a controller;
robotically manipulating said drilling end effector adjacent to a part to be drilled in response to said position signal;
actuating at least one actuator to providing a clamping force between said drilling end effector and said part to be drilled;
extending a drill bit into drilling engagement with said part to be drilled to provide a drilling operation;
lubricating said drill bit during said drilling operation; and
vacuuming at least a portion of debris produced during said drilling operation. - View Dependent Claims (14, 15, 16, 17, 18)
monitoring a drilling cycle time; and
comparing said drilling cycle time to a predetermined cycle time to detect drilling complications.
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18. The method according to claim 13 wherein said step of providing a drilling end effector having a plurality of photogrammetry targets secured thereto includes mounting said plurality of photogrammetry targets upon generally angular brackets disposed on side panels of a housing of said drilling end effector.
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19. A method of using a drilling end effector comprising:
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providing a drilling end effector having a plurality of photogrammetry targets secured thereto;
detecting the positional orientation of said drilling end effector along three linear degrees of freedom and three rotational degrees of freedom using a photogrammetry sensor to determine the orientation of said plurality of photogrammetry targets and outputting a position signal to a controller;
robotically manipulating said drilling end effector adjacent to a part to be drilled in response to said position signal;
actuating at least one actuator to providing a clamping force between said drilling end effector and said part to be drilled;
extending a drill bit into drilling engagement with said part to be drilled to provide a drilling operation;
lubricating said drill bit during said drilling operation by combining a lubricant and pressurized air to form a lubricating mist sufficient to cool, lubricate, and clean said drill bit;
vacuuming at least a portion of debris produced during said drilling operation;
monitoring a drilling cycle time; and
comparing said drilling cycle time to a predetermined cycle time to detect drilling complications.
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Specification