RF tag application system

• US 6,645,327 B2
• Filed: 08/28/2001
• Issued: 11/11/2003
• Est. Priority Date: 04/21/1999
• Status: Active Grant

• Current Assignee: Intermec IP Corporation (Honeywell International Inc.)
• Original Assignee: Intermec IP Corporation (Honeywell International Inc.)
• Inventors: Fox, Duane M., Austin, Pixie A., Bledsoe, David N.
• Primary Examiner(s): MAYES, MELVIN C
• Application Number:
  US09/942,206
• Publication Number:
  US 20020062898A1
• Time in Patent Office: 805 Days
• Field of Search: 156/64, 156/277, 156/256, 156/257, 156/263, 156/387, 156/378, 156/510, 156/517, 156/521, 156/362, 156/556, 340/572.1
• US Class Current: 156/64
• CPC Class Codes: B31D 1/02 the articles being labels or tags
• CPC Class Codes: B65C 1/02 Affixing labels to one flat surface of articles, e.g. of packages, of flat bands
• CPC Class Codes: B65C 2009/0003 Use of RFID labels
• CPC Class Codes: B65C 2009/0093 Devices switching between a peelable and a non peelable position
• CPC Class Codes: B65C 2009/404 prior to labelling
• CPC Class Codes: B65C 9/1869 and being transferred directly from the backing strip onto the article
• CPC Class Codes: B65C 9/40 Controls; Safety devices
• CPC Class Codes: B65H 2701/1942 Web supporting regularly spaced non-adhesive articles
• CPC Class Codes: B65H 37/002 Web delivery apparatus, the web serving as support for articles, material or another web
• CPC Class Codes: G06K 17/0025 the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
• CPC Class Codes: G06K 19/0776 the adhering arrangement being a layer of adhesive, so that the record carrier can function as a sticker
• CPC Class Codes: G08B 13/2417 having a radio frequency identification chip
• CPC Class Codes: G08B 13/244 Tag manufacturing, e.g. continuous manufacturing processes
• CPC Class Codes: Y10T 156/1074 Separate cutting of separate sheets or webs
• CPC Class Codes: Y10T 156/1322 Severing before bonding or assembling of parts
• CPC Class Codes: Y10T 156/171 Means serially presenting discrete base articles or separate portions of a single article
• CPC Class Codes: Y10T 156/1744 Means bringing discrete articles into assembled relationship

Abstract

Linerless label stock 102 is fed to a printer that prints on the front face 104 of the label stock 102 and then to a media cutter 224. The cutter 224 cuts the strip into discrete labels, which are fed to a tag application station 226. A strip of electronic tags is fed through an encoder that detects defective tags and then to a tag cutter 246 that cuts the strip into discrete tags. Defective tags exiting the cutter 246 are diverted away from the tag application station. Non-defective tags are conveyed to the tag application station 226 where they are secured to the back face of labels.

Claims

1. Apparatus for forming printed labels having electronic tags thereon, comprising:

a media supply station configured to receive a linerless strip of label stock having a front face, an opposite back face, and a layer of adhesive on said back face;

a tag supply station configured to receive a linerless strip of RF tags;

a tag application station positioned to apply an electronic tag to said back face of a label;

a print station having a printhead for printing on said front face, said print station being positioned upstream of said tag application station and downstream of said media supply station;

an RF read head positioned between said tag supply station and said tag application station to check for the presence of defective tags;

a media cutter positioned upstream of said tag application station and downstream of said print station for cutting said strip of label stock into discrete labels;

a media guide pathway extending between said media supply station and said tag application station

a tag cuter positioned upstream of said tag application station and downstream of said tag supply station for cutting said strip of electronic tags into discrete tags; and

a tag guide pathway extending between said tag supply station and said tag application station.

2. Apparatus for forming printed labels having electronic tags thereon, comprising:

a media supply station configured to receive a linerless strip of label stock having a front face, an opposite back face, and a layer of adhesive on said back face

a tag supply station configured to receive a linerless strip of electronic tags;

a tag application station positioned to apply an electronic tag to said back face of a label;

a print station having a printhead for printing on said front face, said print station being positioned upstream of said tag application station and downstream of said media supply station;

a media cutter positioned upstream of said tag application station and downstream of said print station for cutting said strip of label stock into discrete labels;

an adhesive resistant media guide pathway extending between said media supply station and said tag application station;

a tag cutter positioned upstream of said tag application station and downstream of said tag supply station for cutting said strip of electronic tags into discrete tags; and

a tag guide pathway extending between said tag supply station and said tag application station.

3. The apparatus of claim 2, in which said tag supply station is configured to receive a strip of electronic tags having an inner face, an opposite outer face, and a layer of adhesive on said outer face;

said tag application station is positioned to bring said inner face into contact with said back face; and

said tag guide pathway is adhesive resistant.

4. The apparatus of claim 3, in which said tag supply station is configured to receive a strip of RF tags, and which further comprises an RF read head positioned between said tag supply station and said tag application station to check for the presence of defective tags.

5. The apparatus of claim 4, wherein said RF read head is positioned upstream of said tag cutter.

6. The apparatus of claim 5, wherein said tag guide pathway includes a portion positioned to receive a defective tag from said tag cutter and divert said defective tag away from said tag application station.

7. The apparatus of claim 2, in which said tag supply station is configured to receive a strip of FRF tags, and which further comprises an RF read head positioned between said tag supply station and said tag application station to check for the presence of defective tags.

8. The apparatus of claim 7, wherein said RF read head is positioned upstream of said tag cutter.

9. The apparatus of claim 8, wherein said tag guide pathway includes a portion positioned to receive a defective tag from said tag cutter and divert said defective tag away from said tag application station.

10. The apparatus of claim 2, in which said tag supply station is configured to receive a strip of RF tags, and which further comprises an RF write head positioned between said tag supply station and said tag application station.

11. The apparatus of claim 10, further comprising an RF read head downstream of said tag application station.

12. The apparatus of claim 2, in which said tag supply station is configured to receive a strip of RF tags, and which further comprises an RF read head downstream of said tag application station.

13. Apparatus for forming labels having RF tags thereon, comprising:

a media supply station configured to receive a linerless strip of label stock having a front face, an opposite back face, and a layer of adhesive on said back face

a tag supply station configured to receive a linerless strip of RF tags;

a tag application station positioned to apply an RF tag to said back face of a label;

a media cutter positioned upstream of said tag application station and downstream of said media supply station for cutting said strip of label stock into discrete labels;

an adhesive resistant media guide pathway extending between said media supply station and said tag application station;

a tag cutter positioned upstream of said tag application station and downstream of said tag supply station for cutting said strip of RF tags into discrete tags;

a tag guide pathway extending between said tag supply station and said tag application station;

an RF read head positioned between said tag supply station and said tag application station to check for the presence of defective tags; and

means for diverting defective tags off said tag guide pathway and away from said tag application station.

14. The apparatus of claim 13, in which said tag supply station is configured to receive a strip of RF tags having an inner face, an opposite outer face, and a layer of adhesive on said outer face;

said tag application station is positioned to bring said inner face into contact with said back face; and

said tag guide pathway is adhesive resistant.

15. The apparatus of claim 14, wherein said RF read head is positioned upstream of said tag cutter, and said means for diverting is positioned to receive a defective tag from said tag cutter.

16. The apparatus of claim 13, wherein said RF read head is positioned upstream of said tag cutter, and said means for diverting is positioned to receive a defective tag from said tag cutter.

17. The apparatus of claim 13, which further comprises an RF write head positioned between said tag supply station and said tag application station.

18. The apparatus of claim 13, further comprising an RF read head downstream of said tag application station.

19. A method of forming labels having information on a front face thereof and also including an electronic tag, comprising:

providing a linerless strip of label stock having a front face with information thereon and an opposite back face;

feeding the strip of label stock to a media cutter, and, at the media cutter, cutting the strip of label stock into discrete labels

feeding the discrete labels to a tag application station

providing a linerless strip of electronic tags;

feeding the strip of electronic tags to a tag cutter, and, at the tag cutter, cutting the strip of electronic tags into discrete tags;

reading the tags to detect defective tags;

diverting defective tags away from the tag application station; and

at the tag application station, applying an electronic tag that has been read and not found to be defective to the back face of a label.

20. The method of claim 19, wherein providing a linerless strip of label stock comprises printing information on the front face of the label stock before cutting the strip of label stock.

21. The method of claim 19, wherein cutting the strip of electronic tags is carried out after reading the tags.