Metal nanocrystals and synthesis thereof

• US 6,645,444 B2
• Filed: 06/29/2001
• Issued: 11/11/2003
• Est. Priority Date: 06/29/2001
• Status: Expired due to Fees

• Current Assignee: James Fardeen
• Original Assignee: Nanospin Solutions
• Inventors: Goldstein, Avery N.
• Primary Examiner(s): LE, HOA T
• Application Number:
  US09/895,942
• Publication Number:
  US 20030008145A1
• Time in Patent Office: 865 Days
• Field of Search: 423/1, 423/23, 423/265, 423/266, 753/70, 753/71, 753/73, 75/106.2
• US Class Current: 423/1
• CPC Class Codes: B01J 2531/16 Copper
• CPC Class Codes: B01J 2531/17 Silver
• CPC Class Codes: B01J 2531/18 Gold
• CPC Class Codes: B01J 2531/22 Magnesium
• CPC Class Codes: B01J 2531/31 Aluminium
• CPC Class Codes: B01J 2531/845 Cobalt
• CPC Class Codes: B01J 2531/847 Nickel
• CPC Class Codes: B01J 31/1805 the ligands containing nitrogen
• CPC Class Codes: B01J 31/2208 Oxygen, e.g. acetylacetonates
• CPC Class Codes: B01J 31/226 Sulfur, e.g. thiocarbamates
• CPC Class Codes: B01J 35/23 in a colloidal state
• CPC Class Codes: B01J 35/45 Nanoparticles
• CPC Class Codes: B01J 37/16 Reducing
• CPC Class Codes: B01J 37/18 with gases containing free hydrogen
• CPC Class Codes: B22F 1/054 Nanosized particles
• CPC Class Codes: B22F 9/24 starting from liquid metal compounds, e.g. solutions
• CPC Class Codes: B82Y 10/00 Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C22B 15/0084 Treating solutions with organic compounds C22B3/20
• CPC Class Codes: C22B 5/00 General methods of reducing to metals
• CPC Class Codes: Y02P 10/20 : Recycling
• CPC Class Codes: Y10S 977/777 : Metallic powder or flake
• CPC Class Codes: Y10S 977/779 : Possessing nanosized particles, powders, flakes, or clusters other than simple atomic impurity doping
• CPC Class Codes: Y10S 977/895 : having step or means utilizing chemical property
• CPC Class Codes: Y10T 428/2991 : Coated

Abstract

A process for forming metal nanocrystals involves complexing a metal ion and an organic ligand in a solvent and introducing a reducing agent to reduce a plurality of metal ions to form the metal nanocrystals associated with the organic ligand. The nanocrystals are optionally doped or alloyed with other metals.

Claims

1. A process for forming a metal nanocrystal comprising the steps of:

forming a complex between a metal ion and an organic ligand in a first solvent solubilizing said complex; and

introducing a reducing agent to said first solvent to reduce a plurality of metal ions to form a metal nanocrystal at a temperature of less than 100°

C., said metal nanocrystal associated with said organic ligand.

2. The process of claim 1 wherein the metal ion is selected from the group consisting of:

beryllium, magnesium, aluminum, scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, gallium, germanium, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, indium, tin, antimony, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, thallium, lead, bismuth, polonium, thorium, protactinium, uranium, neptunium, and plutonium.

3. The process of claim 1 wherein the organic ligand has the formula A—

L—

(Q)_n or

where L is C₁ to C₃₀ alkyl, C₅ to C₃₀ cycloalkyl, C₂ to C₃₀ alkenyl, C₆ to C₃₀ cycloalkenyl, C₆ to C₄₀ aromatic;

Q is a heteroatom containing moiety capable of coordinating a metal ion, the heteroatom including oxygen, nitrogen or sulfur;

the heteroatom being present as an alcohol, carbonyl, carboxyl, phosphatidyl, sulfonyl, sulfinyl, nitrosyl, amino, imido, azide, thiol, ester, ether, secondary amino, thioester, thioether, silanol, siloxyl; and

A is a solubility imparting moiety illustratively including hydrogen, alcohol, sulfonyl, sulfhydryl, amino, secondary amino, phosphatidyl, carboxyl, phenyl, nitro-, ester, ether, thioester and thioether;

n is an integer between 1 and 4.

4. The process of claim 1 wherein the molar ratio between said metal ion and said organic ligand is between 1:

0.10 and 1;

6.

5. The process of claim 1 wherein said reducing agent is selected from the group consisting of:

hydrogen gas, sodium metal, zinc metal, magnesium metal, aluminum metal, lithium aluminum hydride, sodium borohydride, and hydrazine.

6. The process of claim 1 wherein said metal nanocrystal has a domain size of between 1 nanometer and 8 nanometers.

7. The process of claim 1 further comprising the step of extracting said metal nanocrystals from said first solvent with a second solvent.

8. The process of claim 7 wherein said second solvent is in contact with said first solvent during introduction of said reducing agent.

9. The process of claim 1 further comprising the step of removing said byproducts from said metal nanocrystals.

10. The process of claim 1 wherein said metal nanocrystal associated with said organic ligand is soluble.

11. The process of claim 1 wherein said metal nanocrystal associated with said organic ligand is suspendable.

12. The process of claim 1 wherein introduction of said reducing agent occurs under an inert atmosphere.

13. The process of claim 1 further comprising the step of adding a dopant metal ion prior to introduction of said reducing agent.

14. A process for forming a copper containing nanocrystal comprising the steps of:

complexing a copper ion and an organic ligand having a molecular weight of less than 400 atomic units in a first solvent; and

introducing a reducing agent selected from the group consisting of hydrogen gas, hydrides, and hydrazines to reduce the copper ions to form a copper nanocrystal associated with said organic ligand.

15. The process of claim 14 further comprising the step of:

layering a second solvent forming a meniscus with said first solvent thereon.

16. The process of claim 14 wherein said copper nanocrystal is transported into said second solvent.

17. The process of claim 14 further comprising the step of:

adding a dopant metal ion prior to introduction of said reducing agent.

18. The process of claim 14 wherein the ligand is a C₆ to C₃₀ amine.

19. The process of claim 14 wherein said ligand is selected from the group consisting of organic molecules having a molecular weight of less than 400 that contain at least two heteroatoms capable of forming coordinate covalent bonds with a copper ion, said heteroatoms selected from the group consisting of oxygen, nitrogen and sulfur.

20. A solution comprising:

a plurality of copper nanocrystals having an average domain size of between 1 and 8 nanometers, said plurality of copper nanocrystals each having a surface, the surface passivated with an organic ligand where the organic ligand has a molecular weight of less than 400 atomic units;

a solvent having an affinity for a portion of said ligand extending from the copper nanocrystal surface; and

a reducing agent selected from the group consisting of hydrogen gas, sodium metal, zinc metal, magnesium metal, aluminum metal, lithium aluminum hydride, sodium borohydride, and hydrazine.

21. The solution of claim 20 further comprising a second type of nanocrystal selected from the group consisting of:

silver, gold, magnesium, aluminum, alloys, and doped forms thereof.

22. A copper nanocrystal comprising a crystalline copper domain having dimensions from 1 nanometer to 20 nanometers, said crystalline domain having a surface;

a plurality of ligands passivating the surface, each ligand having a formula A—

L—

(Q)_n where L is C₁ to C₃₀ alkyl, C₅ to C₃₀ cycloalkyl, C₂ to C₃₀ alkenyl, C₆ to C₃₀ cycloalkenyl, C₆ to C₄₀ aromatic;

Q is a heteroatom containing moiety capable of coordinating a metal ion, the heteroatom including oxygen, nitrogen or sulfur;

the heteroatom being present as an alcohol, carbonyl, carboxyl, phosphatidyl, sulfonyl, sulfinyl, nitrosyl, amino, imido, azide, thiol, ester, ether, secondary amino, thioester, thioether, silanol, siloxyl; and

A is a solubility imparting moiety illustratively including hydrogen, alcohol, sulfonyl, sulfhydryl, amino, secondary amino, phosphatidyl, carboxyl, phenyl, nitro-, ester, ether, thioester and thioether;

n is an integer between 1 and 4, the copper nanocrystal further comprising a metal dopant present from 0.05 to 49 atomic percent.

23. The copper nanocrystal of claim 22 wherein said copper domain has dimensions from 1.8 to 8 nanometers.

24. The copper nanocrystal of claim 22 wherein said dopant is selected from the group consisting of:

gold, silver, magnesium and aluminum.

25. The copper nanocrystal of claim 22 wherein said plurality of ligands imparts solubility in a solvent to the copper nanocrystal.

26. The copper nanocrystal of claim 25 wherein said solvent is an organic solvent.

27. The copper nanocrystal of claim 22 wherein Q is sulfur.