Extinguishing medium for quenching electric arcs scope

• US 6,645,637 B2
• Filed: 05/31/2001
• Issued: 11/11/2003
• Est. Priority Date: 06/07/2000
• Status: Expired due to Fees

• Current Assignee: ABB Research Ltd. (ABB Limited)
• Original Assignee: ABB Research Ltd. (ABB Limited)
• Inventors: Rocks, Jens, Kaltenborn, Uwe, Skryten, Pal Kristian
• Primary Examiner(s): Dawson, Robert
• Assistant Examiner(s): Zimmer, Marc S.
• Application Number:
  US09/867,654
• Publication Number:
  US 20020004547A1
• Time in Patent Office: 894 Days
• Field of Search: 528/15, 528/31, 528/32, 524/492, 524/493, 524/497, 524/588, 524/405, 524/424, 524/430, 524/436, 524/444, 524/449, 524/450, 524/456, 428/447
• US Class Current: 428/447
• CPC Class Codes: H01H 85/18 Casing fillings, e.g. powder
• CPC Class Codes: H01H 9/30 Means for extinguishing or preventing arc between current-carrying parts
• CPC Class Codes: Y10T 428/31663 As siloxane, silicone or silane

Abstract

Extinguishing medium in pasty to solid form for quenching electric arcs, consisting of a silicone polymer or a mixture of such silicone polymers, with the silicone polymer or the mixture of silicone polymers containing a mineral compound or a mixture of such compounds in powder form as a filler; use of the extinguishing medium to quench electric arcs in overcurrent-protection elements, in electronics and microelectronics; in high-voltage engineering; or in repeating fuses, and electrical devices, machines and systems which contain an extinguishing medium according to the invention.

Claims

1. A method of quenching electrical arcs in an electrical apparatus comprising fuse elements by applying to said fine element an electric arc extinguishing medium in pasty to solid form, consisting of a silicone polymer or a mixture of silicone polymers and at least one mineral filler, wherein

(i) said silicone polymer or the mixture of the silicone polymers optionally is a curable polysiloxane or a curable polysiloxane mixture, and

(ii) at least one of said at least one mineral filler has an average grain size in the range of from 500 nm to 500 μ

m and is selected from the group consisting of natural purified sands;

silicon oxide;

aluminum oxide;

titanium oxide;

silicates;

mineral carbonates;

geopolymers;

glasses, mica, ceramic particles;

boric acid, metal hydroxides;

mineral substances that contain water of hydration;

MgCO₃;

Mg(OH)₂; and

MgO.

2. A method as claimed in claim 1, wherein the filler has an avenge grain size in the range of from 10 μ

m to 250 μ

m.

3. A method as claimed in claim 1, wherein it contains the filler in a concentration of at least 10 percent by weight, expressed in terms of the total weight of the extinguishing medium.

4. A method as claimed in claim 1, wherein said curable polysiloxane or said curable polysiloxane mixture cures at room temperature or at elevated temperature by the mechanism of addition polymerization or condensation polymerization.

5. A method as claimed in claim 1, wherein the organopolysiloxane represents a compound, or a compound mixture, of the general formulae (I) and/or (IA):

wherein

R independently of each other denote an alkyl radical having from 1 to 8 carbon atoms, (C₁-C₄) alkylaryl or aryl;

preferably an alkyl radical having from 1 to 4 carbon atoms or phenyl;

preferably methyl;

R₁ independently of each other denote one of the meanings of R or R₂;

R₂ denotes one of the meanings of R, or hydrogen, or an —

(A)_r—

CH═

CH₂ radical;

A denotes a —

C_sH_2s—

radical, preferably —

(CH₂)_s—

, wherein s denotes an integer from 1 to 6;

r denotes zero or one;

m denotes on average from zero to 5000;

n denotes on average from zero to 100;

the sum of [m+n] for non-cyclic compounds being at least 20;

the sum of [m+n] for cyclic compounds being 3 to 11; and

the groups —

[Si(R)(R)O]— and

—

[Si(R₁)(R₂)O]—

being arranged in an arbitrary order in the molecule.

6. A method as claimed in claim 5, wherein the siloxane of the formula (I) represents a non-cyclic compound, wherein the sum of [m+n] is on average in the range of from 20 to 5000.

7. A method as claimed in claim 5, wherein the siloxane of the formula (I) represents a non-cyclic compound, wherein the sum of [m+n] is on average in the range of from 50 to 1500.

8. A method as claimed in claim 5, wherein the compound of the formula (IA) represents a cyclic organohydrogenpolysiloxane which is made up of —

[SiH(R₂)O]—

units, and which form a ring having from 4 to 12 of said units.

9. A method as claimed in claim 5, wherein the compound of the formula (IA) represents a cyclic organohydrogenpolysiloxane which is made up of —

[SiH(R₂)O]—

units, and which form a ring having from 4 to 12 of said siloxy units.

10. A method as claimed in claim 5, wherein the extinguishing medium is present as a curable mixture consisting of two components, wherein, in one of the components, R₂ denotes hydrogen for at least some of the molecules present in tat component and, in the other component, R₂ denotes —

A—

CH═

CH₂ for at least some of the molecules present in this other component.

11. A method as claimed in claim 4, wherein, in order to facilitate the addition-crosslinking reaction, it contains a coordination compound or a mixture of such coordination compounds from the group comprising rhodium, nickel, palladium and/or platinum metals.

12. A method as claimed in claim 4, wherein it contains a condensation-crosslinking silicone-resin system.

13. A method as claimed in claim 1, wherein said at least one mineral filler is selected from the group comprising sodium/potassium silicates, silicon aluminosilicates;

calcium-magnesium carbonate or calcium-silicon-magnesium carbonates;

trolites and/or zeolites based on aluminosilicates or other alkaline earth metals, aluminum hydroxide, magnesium hydroxide;

aluminum oxide that contains water of hydration;

Mg(OH)₂.4MgCO₃.4H₂O and MgCl₂.5Mg(OH)₂.7H₂O.

14. A method as claimed in claim 1, wherein said at least one mineral filler has an average grain size in the range of from 20 μ

m to 150 μ

m.

15. A method as claimed in claim 1, wherein said at least one mineral filler has an average grain size in the range of preferably in the range of from 30 μ

m to 130 μ

m.

16. A method as claimed in claim 1, wherein said at least one mineral filler has an average grain size in the range of from 500 nm to 50 μ

m.

17. A method as claimed in claim 1, wherein said at least one mineral filler has an average grain size in the range of from 0.5 μ

m to 10 μ

m.

18. A method as claimed in claim 1, wherein the proportion of said at least one mineral filler in the silicone resin is in the range of from 5% by weight to 95% by weight, calculated in terms of the total weight of filler and polymer.

19. A method as claimed in claim 1, wherein the proportion of said at least one mineral filler in the silicone resin is in the range of from 40% by weight to 85% by weight, calculated in terms of the total weight of filler and polymer.

20. A method as claimed in claim 1, wherein the proportion of said at least one mineral filler in the silicone resin is in the range of from 60% by weight to 80% by weight, calculated in terms of the total weight of filler and polymer.

21. A method according to claim 1, wherein said fuse element is an overcurrent-protection element, preferably in fuses, preferably in household fusible cutouts, in high-voltage/high-breaking-capacity fuses in the distribution network or substrate fuses;

in electronics, microelectronics;

in high-voltage engineering;

or in repeating fuses, preferably in PTC elements.

22. An electrical apparatus comprising;

at least one fuse element; and

an electric arc extinguishing medium applied to the at least one fuse element;

wherein

the electric arc extinguishing medium is in pasty to solid form and consists of a silicone polymer or a mixture of silicone polymers and at least one mineral filler,

(i) said silicone polymer or the mixture of the silicone polymers optionally is a curable polysiloxane or a curable polysiloxane mixture, and

(ii) at least one of said at least one mineral filler has an average grain size in the range of from 500 nm to 500 μ

m and is selected from the group consisting of natural purified sands;

silicon oxide;

aluminum oxide;

titanium oxide;

silicates;

mineral carbonates;

geopolymers;

glasses, mica, ceramic particles;

boric acid, metal hydroxides;

mineral substances that contain water of hydration;

MgCO₃;

Mg(OH)₂; and

MgO.

23. The electrical apparatus of claim 22, wherein said at least one fuse element is aligned and placed in a housing by means of the silicone composition.

24. The electrical apparatus of claim 22, wherein said at least one fuse element is at least one of:

an overcurrent-protection element;

in a fuse;

in a household fusible cutout;

in a high-voltage/high-breaking-capacity fuse in a distribution network;

in a substrate fuse;

in electronics;

in microelectronics;

in high-voltage engineering; and

in a repeating fuse, preferably in one or more PTC elements.