Method and apparatus for fault detection in a resistive bridge sensor

• US 6,646,446 B2
• Filed: 09/14/2001
• Issued: 11/11/2003
• Est. Priority Date: 09/20/2000
• Status: Expired due to Fees

• Current Assignee: Sensata Technologies Incorporated (Sensata Technologies Holding Plc)
• Original Assignee: Texas Instruments, Inc.
• Inventors: Corkum, David L., Maher, Thomas R.
• Primary Examiner(s): Deb, Anjan K.
• Application Number:
  US09/952,257
• Publication Number:
  US 20020033700A1
• Time in Patent Office: 788 Days
• Field of Search: 324/526, 324/706, 324/610, 324/651, 324/725, 324/98, 324/601, 327/84, 340/599, 73/11.1, 73/10.1, 73/11.5, 73/18.8, 737/63, 738/626.28, 331/139, 702/88, 702/104, 702/107, 702/117
• US Class Current: 324/526
• CPC Class Codes: G01R 17/10 AC or DC measuring bridges
• CPC Class Codes: G01R 31/2829 Testing of circuits in sensor or actuator systems testing of apparatus for measuring electric or magnetic variables G01R35/00; testing of indicating or recording apparatus G01D; in airbag systems B60R21/0173; checking gas analysers G01N33/007; monitoring or fail-safe circuits for electromagnets H01F7/1844

Abstract

A full Wheatstone bridge sensor has conditioning electronics of an ASIC connected thereto. Two independently controlled diagnostic switches (S1, S2) in the ASIC are commonly connected to one of the bridge output nodes. The first diagnostic switch connects first resistor between the bridge output node and bridge supply voltage and the second diagnostic switch connects a second resistor between the bridge output and bridge ground. The first diagnostic switch closes during a first diagnostic waveform phase and opens during all other phases of operation. The second diagnostic switch closes during a second and third waveform phase and opens during all other phases of operation. The diagnostic waveforms are used to test major signal conditioning and fault reporting paths of the ASIC.

Claims

1. A bridge sensor having a bridge supply voltage connection, a ground connection and at least one output voltage connection and conditioning electronics having an input and an output connected to the sensor connections, first and second switches connected to the input of the conditioning electronics, the first and second switches having a common terminal connected to the output voltage connection of the bridge sensor, the first switch having a normally open terminal connected to a pull-up load which in turn is connected to the bridge supply voltage connection and the second switch having a normally open terminal connected to a pull-down load which in turn is connected to the ground connection.

2. A bridge sensor according to claim 1 in which the bridge sensor comprises bridge resistors and the pull-up and pull-down loads are resistors selected to provide at least a full scale change in output voltage.

3. A bridge sensor according to claim 2 in which the pull-up and pull-down resistors are selected to cause input signals to have a magnitude slightly greater than full scale input over a full operating temperature range.

4. A bridge sensor according to claim 1 in which the bridge sensor comprises bridge resistors sensitive to a pressure stimulus and the pull-up and pull-down loads are resistors selected to provide additional resistive loading to the bridge to stimulate a selected input pressure.

5. A method for detecting faults in a resistive bridge sensor having first and second bridge halves, each half having bridge resistors and conditioning electronics connected thereto comprising the following steps:

switching a first diagnostic resistor in parallel with an individual bridge resistor in the first half bridge to produce a first diagnostic waveform representative of a maximum stimulus and comparing the first diagnostic waveform with a standard waveform for maximum stimulus.

6. A method for detecting faults in a resistive bridge sensor according to claim 5 comprising:

switching out the first diagnostic resistor,

then switching in a second diagnostic resistor in parallel with another individual bridge resistor in either the first or the second half bridge to produce a second diagnostic waveform representative of a minimum stimulus and comparing the second diagnostic waveform with a standard waveform for minimum stimulus.

7. A method for detecting faults in a resistive bridge sensor having first and second bridge halves, each half having bridge resistors and conditioning electronics connected thereto comprising the following steps

switching a pull-down resistor in parallel with a bridge resistor in the first half bridge to produce a first diagnostic waveform representative of full scale stimulus and comparing the first diagnostic waveform with a standard waveform for full scale stimulus.

8. A sensor having a supply voltage connection, a ground connection and at least one output connection and conditioning electronics having at least one output and at least one input connection to the sensor, first and second normally open switches connected to the at least one input connection of the conditioning electronics, the first switch being connected to a sensor output connection and a first load, and the second switch being connected to a sensor output connection and a second load, the first load being connected between the first switch and a voltage supply and the second load being connected between the second switch and a voltage supply.

9. A sensor according to claim 8 in which the sensor is a bridge sensor comprising bridge resistors and the loads are resistors selected to provide at least a full scale change in output voltage.

10. A sensor according to claim 8 in which the sensor is a bridge sensor comprising bridge resistors sensitive to pressure stimulus and the resistors are selected to provide additional resistive loading to the bridge to simulate a selected input pressure.