Gas generating apparatus

• US 6,648,370 B2
• Filed: 05/21/2001
• Issued: 11/18/2003
• Est. Priority Date: 05/19/2000
• Status: Active Grant

• Current Assignee: Joyson Safety Systems Japan K.K.
• Original Assignee: Takata Corporation (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Koga, Koji, Chikaraishi, Tsuneo
• Primary Examiner(s): English, Peter C.
• Application Number:
  US09/860,762
• Publication Number:
  US 20020001785A1
• Time in Patent Office: 911 Days
• Field of Search: 280/736, 280/740, 280/741, 280/742, 102/530, 102/531
• US Class Current: 280/736
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: F23C 2900/99006 Arrangements for starting combustion
• CPC Class Codes: F23D 2209/10 Flame flashback

Abstract

A gas generating apparatus is provided which includes a plurality of combustion chambers and a filter chamber. The filter chamber contains a filter which includes a region which is not substantially heated by combustion gases generated by one combustion chamber and which receives combustion gases subsequently generated in another combustion chamber. In this fashion, a high gas cooling efficiency is achieved. The gas generating apparatus has an upwardly-opening vessel-shaped base and a downwardly-opening vessel-shaped cup which when combined form an outer shell of combustion chambers. A filter cap is fixed to the upper side of the cup, thereby defining the filter chamber. A first combustion chamber is positioned outside a pipe through the base and a second combustion chamber is formed inside the pipe. A foil on the inner surface of the filter chamber prevents combustion gases emitted by one combustion chamber entering another combustion chamber.

Claims

1. A gas generating apparatus, comprising:

a vessel having a top wall and a side wall and containing a first combustion chamber having a first opening; and

a second combustion chamber having a second opening;

wherein each of the combustion chambers contains an ignitor and a propellant;

wherein at least one of the combustion chambers contains a cap containing a booster propellant and an auto ignition propellant;

a filter chamber accommodating a filter, wherein said filter chamber overlies the top wall of the vessel and is separated from each of said combustion chambers;

wherein the vessel includes a metal lining covering an interior surface of the side wall of the vessel and wherein an interior surface of the top wall of the vessel is not covered by the metal lining, wherein the metal lining is supported by a retainer plate;

wherein the apparatus is configured so that a combustion gas produced in the first combustion chamber exits the first combustion chamber through the first opening and enters a first portion of the filter chamber without passing through the second chamber; and

a reverse-flow prevention member provided over the second opening thereby preventing the combustion gas generated in the first combustion chamber from flowing into the second combustion chamber.

2. The gas generating apparatus of claim 1, wherein the apparatus is configured so that a combustion gas produced in the second combustion chamber exits the second combustion chamber through the second opening and enters a second portion of the filter chamber without passing through the first combustion chamber.

3. The gas generating apparatus of claim 2, further comprising a third opening located in the filter chamber to allow the combustion gas produced in the combustion chambers to enter an expanding bag.

4. The gas generating apparatus of claim 2, wherein the first and second openings are spaced apart so that the combustion gases exiting from the first and second combustion chambers do not pass through the filter in a locally concentrated manner.

5. The gas generating apparatus of claim 1, wherein the first opening faces the first portion of the filter chamber and the second opening faces a second portion of the filter chamber spaced apart from the first portion.

6. The gas generating apparatus of claim 1, wherein the top wall is positioned to separate the first and second combustion chambers from the filter chamber.

7. The gas generating apparatus of claim 6, wherein the top wall contains the first and second openings.

8. The gas generating apparatus of claim 7, further comprising:

a first closure device blocking the first opening and being configured to open when the pressure in the first combustion chamber reaches a first predetermined value; and

a second closure device blocking the second opening being configured to open when the pressure in the second combustion chamber reaches a second predetermined value.

9. The gas generating apparatus of claim 8, wherein the first closure device is configured to hermetically seal the first chamber.

10. The gas generating apparatus of claim 8, wherein the second closure device is configured to hermetically seal the second chamber.

11. The gas generating apparatus of claim 8, wherein each closure device includes a breakable member adapted to break when pressure in the adjacent chamber reaches the predetermined value.

12. The gas generating apparatus of claim 1, wherein the metal lining comprises aluminum.

13. The gas generating apparatus of claim 1, wherein the ignitor in at least one of the combustion chambers is supported by a cylindrical supporting member.

14. The gas generating apparatus of claim 1, wherein the cap abuts the top wall of the vessel.

15. A gas generating apparatus, comprising:

an inverted cup shaped vessel having a top wall and a side wall, the vessel containing a first combustion chamber including a first opening; and

a second combustion chamber including a second opening;

wherein at least one of the combustion chambers contains a cap containing a booster propellant and an auto ignition propellant;

a filter chamber accommodating a filter, wherein said filter chamber is separated from each of said combustion chambers and overlies the top wall of the vessel;

wherein an interior surface of the side wall of the vessel is covered by a metal lining having an opening adjacent the top wall of the vessel, wherein the metal lining is supported by a retainer plate;

wherein the apparatus is configured so that a first combustion gas produced in the first combustion chamber exits the first combustion chamber through the first opening and enters a first portion of the filter chamber without passing through the second chamber and a second combustion gas produced in the second combustion chamber exits the second combustion chamber through the second opening and enters a second portion of the filter chamber without passing through the first combustion chamber; and

wherein the first and second openings are spaced apart so that the combustion gases exiting from the first and second combustion chambers do not pass through the filter in a locally concentrated manner.

16. The gas generating apparatus of claim 15 further comprising an ignitor and a propellant positioned in each of said first and second combustion chambers.

17. The gas generating apparatus of claim 15 further comprising a reverse flow preventer positioned over the second opening.

18. The gas generating apparatus of claim 15 further comprising:

a first closure device blocking the first opening and being configured to open when the pressure in the first combustion chamber reaches a first predetermined value; and

a second closure device blocking the second opening being configured to open when the pressure in the second combustion chamber reaches a second predetermined value.

19. The gas generating apparatus of claim 18 wherein the second opening includes a reverse flow preventer to prevent the first combustion gas from entering the second combustion chamber.

20. The gas generating apparatus of claim 15, wherein the metal lining comprises aluminum.