Connector

• US 6,648,699 B1
• Filed: 07/20/1999
• Issued: 11/18/2003
• Est. Priority Date: 07/21/1998
• Status: Expired due to Term

• Current Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Original Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Inventors: Okada, Hajime, Makino, Hirotaka
• Primary Examiner(s): Bradley, P. Austin
• Assistant Examiner(s): LEON, EDWIN A
• Application Number:
  US09/358,158
• Time in Patent Office: 1,582 Days
• Field of Search: 439/752, 439/733.1, 439/595
• US Class Current: 439/752
• CPC Class Codes: H01R 13/40 Securing contact members in or to a base or case; Insulating of contact members
• CPC Class Codes: H01R 13/4362 comprising a temporary and a final locking position

Abstract

A connector has a retainer 13 which is insertable through one side surface of a housing 11. The retainer is provided with forked locking arms. The width and/or thickness of partial locking arms 13a is set smaller than the full locking arms 13b to thereby set the elastic forces of the partial locking arms 13a smaller than those of the full locking arms 13b.

Claims

1. A connector, comprising:

a housing with at least one cavity for at least partly accommodating at least one terminal fitting to be inserted through a rear end portion of the housing, and a retainer insertion portion extending into the housing along an insertion direction and communicating with the cavity, partial and full locking steps disposed in the insertion portion, the partial and full locking steps each having a deflection generating surface aligned at an acute angle to the insertion direction, a locking surface aligned normal to the insertion direction and spaced from the deflection generating surface by a distance along the insertion direction no greater than an extent of the deflection generating surface along the inserting direction,

a retainer which is partly insertable into the cavities through the retainer insertion portion, the retainer being movable selectively between a partial locking position where the retainer permits the insertion and withdrawal of the terminal fiting, and a full locking position where the retainer substantially engages the terminal fitting inserted in the cavity to prevent the movement thereof in a withdrawing direction,

at least one partial locking arm and at least one full locking arm being formed on the retainer, the partial and full locking arms being of substantially equal lengths and being spaced from one another by a clearance that is substantially free of structural restraints such that each said locking arm can deflect through the clearance toward the other of the locking arms, partial and full locking projections projecting transversely from the partial and full locking arms respectively and extending a distance along the respective locking arm no less than the distance between the respective partial and full locking steps, and

wherein at least one of the width and thickness of the partial locking arms is set smaller than that of the full locking arms to thereby set the elastic forces of the partial locking arms smaller than those of the full locking arms, and wherein the partial locking arm returns resiliently to an undeflected condition after moving beyond the deflection generating surface a distance no greater than the extent of the deflection generating surface for quickly and easily achieving partial locking and preventing unintended insertion to a full locking position.

2. A connector according to claim 1, wherein a pair of partial and full locking arms project from each of substantially opposite sides of the retainer.

3. A connector according to claim 1, wherein the partial locking arm and the full locking arm define a fork-shape and are arranged along forward and backward directions of the retainer.

4. A connector according to claim 1, wherein the retainer insertion portion is substantially open in one side surface of the housing.

5. A connector according to claim 1, wherein the partial and full locking arms have end surfaces facing away from the locking surfaces of the housing when the retainer is in the full locking position, the partial and full locking arm having lengths such that the end surfaces thereof substantially contact an opposing surface of the housing when the retainer is in the full locking position for preventing tilting of the retainer in the retainer insertion portion.

6. A connector according to claim 1, wherein full locking arms are at least twice as wide as the partial locking arms as measured in a direction of deflection of the respective arms.

7. A connector, comprising:

a housing with at least one cavity for at least partly accommodating at least one terminal fitting to be inserted through a rear end portion of the housing, and a retainer insertion portion extending into the housing and communicating with the cavity, an inlet surface formed on the housing and substantially surrounding the retainer insertion portion;

a retainer which is partly insertable into the cavities through the retainer insertion portion, the retainer being movable selectively between a partial locking position where the retainer permits the insertion and withdrawal of the terminal fitting, and a full locking position where the retainer substantially engages the terminal fitting inserted in the cavity to prevent the movement thereof in a withdrawing direction, the retainer having a lid configured and disposed to be spaced externally from the housing when the retainer is in the partial locking position and being substantially flush with an outer surface of the housing when the retainer is in the full locking position, the lid having a continuous inwardly-facing peripheral surface disposed, dimensioned and aligned for surface contact with the inlet surface of the retainer insertion portion when the retainer is moved to the full locking position and for providing a clicking sound indicative of the retainer reaching the full locking position;

at least one partial locking arm and at least one full locking arm being formed on the retainer, the partial and full locking arms being of substantially equal lengths and being spaced from one another by a clearance that is substantially free of structural restrains such that each said locking arm can deflect through the clearance toward the other of the locking arms, and locking steps being formed on inner walls of the retainer insertion portion for the partial and full locking arms to hold the retainer in the partial locking position and in the full locking position, respectively; and

wherein at least one of the width and thickness of the partial locking arms is set smaller than that of the full locking arms to thereby set the elastic forces of the partial locking arms smaller than those of the full locking arms.

8. A connector according to claim 7, wherein the inlet surface of the housing is chamfered inwardly, and wherein the peripheral surface of the lid of the retainer is chamfered to mate with the inlet surface on the housing when the retainer is in the full locking position for achieving a high surface contact area and a correspondingly high clicking sound.

9. A connector according to claim 8, wherein the partial and full locking arms have end surfaces facing away from the locking surfaces of the housing when the retainer is in the full locking position, the partial and full locking arm having lengths such that the end surfaces thereof substantially contact an opposing surface of the housing when the retainer is in the full locking position for preventing tilting of the retainer in the retainer insertion portion.

10. A connector according to claim 9, wherein full locking arms are at least twice as wide as the partial locking arms as measured in a direction of deflection of the respective arms.

11. A connector according to claim 7, wherein the locking steps engage at least one partial locking projection and at least one full locking projection that project outward from the partial and full locking arms, respectively, to hold the retainer in the partial locking position and in the full locking position, respectively.

12. A connector according to claim 11, wherein the partial locking projection is engageable with the corresponding locking step after the partial locking arm is deflected during insertion of the retainer to the partial locking position, and the full locking projection is engageable with the corresponding locking step after the full locking arm is deflected during insertion of the retainer from the partial locking position to the full locking position.

13. A connector according to claim 11, wherein the full locking projection is substantially in contact with a receiving surface of the corresponding locking step when the retainer is in the partial locking position.