Safety device for a sheathed, prefilled injection syringe

• US 6,648,858 B2
• Filed: 12/21/2001
• Issued: 11/18/2003
• Est. Priority Date: 12/21/2001
• Status: Expired due to Fees

• Current Assignee: Visual Connection, Inc.
• Original Assignee: Visual Connection, Inc.
• Inventors: Asbaghi, Hooman A.
• Primary Examiner(s): Thanh, LoAn H.
• Application Number:
  US10/032,342
• Publication Number:
  US 20030120218A1
• Time in Patent Office: 697 Days
• Field of Search: 604/181, 604/186-188, 604/192, 604/195, 604/197-198, 604/215, 604/218, 604/229, 604/239-243, 604/110, 604/115-117, 128/919
• US Class Current: 604/198
• CPC Class Codes: A61M 2005/3215 Tools enabling the cap placement
• CPC Class Codes: A61M 2005/3267 Biased sleeves where the needle is uncovered by insertion of the needle into a patient's body
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3204 Needle cap remover, i.e. devices to dislodge protection cover from needle or needle hub, e.g. deshielding devices
• CPC Class Codes: A61M 5/3245 Constructional features thereof, e.g. to improve manipulation or functioning
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/3272 having projections following labyrinth paths
• CPC Class Codes: A61M 5/3287 Accessories for bringing the needle into the body; Automatic needle insertion A61M5/20, A61M5/31525 take precedence

Abstract

A safety device for a sheathed injection syringe includes a needle guard having a dilatable opening at its distal tip. A plurality of slits are formed in the guard extending proximally from the distal tip of the guard to create the dilatable opening. When the guard is in the relaxed state, the opening is relatively large to allow the sheath to pass through the guard during attachment of the safety device to the syringe. A ring having a lug is positioned over the guard and is moveable to contract the opening. The contracted opening allows the syringe to be used at non-normal injection angles. A cover is provided having an aperture for engagement with the needle sheath and a slot for engagement with the lug. During withdrawal of the cover, the sheath is removed from the needle and the ring is moved, contracting the guard opening.

Claims

1. A safety device for use with a sheathed, prefilled injection syringe, said safety device comprising:

a needle guard having an end and formed with a dilatable opening at said end, said end being reconfigurable between a first configuration wherein said opening is relatively large and a second configuration wherein said opening is relatively small, said relatively large opening for allowing the sheath of the injection syringe to pass through said end of said needle guard during attachment of said needle guard to the syringe, and said relatively small opening for covering and protecting the needle of the syringe after an injection; and

a means for reconfiguring said end of said needle guard from said first configuration to said second configuration after removal of the sheath from the injection syringe; and

a means for removing said sheath from said prefilled syringe and for activating said reconfiguring means.

2. A safety device as recited in claim 1 wherein said reconfiguring means comprises a ring, said ring being positionable over said needle guard and moveable from a first position, wherein said dilatable opening is relatively large to a second position wherein said dilatable opening is relatively small.

3. A safety device as recited in claims 2 wherein said reconfiguring means further comprises a lug that is attached to said ring.

4. A safety device as recited in claim 3 wherein said removing and activating means comprises a cover for insertion over said needle guard, said cover being formed as an elongated tube formed with a linear slot with said lug insertable into said slot, said slot having a proximal end to engage said lug and said ring during movement of said cover relative to the needle guard to move said ring from said first position to said second position.

5. A safety device as recited in claim 4 wherein said cover has an open end to allow said cover to be disposed over the needle guard and a partially closed end, said partially closed end formed with an aperture for receiving the sheath of the prefilled injection syringe and affixing the sheath to the cover to allow the sheath to be removed from the prefilled injection syringe when the cover is withdrawn from the needle guard.

6. A safety device as recited in claim 1 wherein said needle guard comprises:

a first member having a distal end and a proximal end, said first member formed as a hollow cylinder defining an axis and formed with at least one plug extending radially outwardly therefrom;

a second member disposed on said first member for reciprocal movement thereon, said second member having a means for affixing said second member to the injection syringe with the needle extending through said first member, said second member being formed with a linear channel aligned substantially parallel to said axis with said plug inserted into said channel for movement therein, said channel having a proximal end and a distal end with a latching cutout formed therebetween and a locking cutout formed at said distal end of said channel; and

a biasing means disposed between said first member and said second member to urge said first member and said second member in opposite axial directions and, in sequence, to initially hold said plug in said latching cutout to partially extend said needle from said first member, to then allow said plug to move in said channel toward said proximal end of said channel to further extend said needle from said first member in response to an external force against said first member, and to subsequently move said plug into said locking cutout at said distal end of said channel to cover and protect said needle with said first member upon removal of the external force.

7. A safety device as recited in claim 6 wherein said biasing means is a spring.

8. A system for safely removing the sheath from a sheathed prefilled injection syringe that has an attached elongated needle guard that defines an axis, and for reconfiguring the distal tip of the needle guard to be radially proximate to the syringe needle, said system comprising:

a ring for reconfiguring the distal tip of the needle guard, said ring being positionable over the needle guard and moveable from a first position, wherein the distal tip of the needle guard is in a radially expanded configuration to allow the sheath to pass through the distal tip during attachment of the needle guard to the syringe, to a second position wherein the distal tip of the needle guard is radially proximate to the syringe needle; and

a cover positionable over said needle guard and engageable with said ring and the sheath of the syringe, said cover having a means for removing said sheath from said prefilled syringe and for moving said ring from said first position to said second position to reconfigure the distal tip of the needle guard, as said cover is withdrawn from the needle guard.

9. A system as recited in claim 8 wherein said system further comprises a lug that is attached to said ring, said lug extending radially outwardly from said ring.

10. A system as recited in claim 9 wherein said cover is formed as an elongated tube centerable along said axis, said tube being formed with a linear slot aligned substantially parallel to said axis with said lug insertable into said slot, said slot having a proximal end to engage said lug and said ring during movement of said cover relative to the needle guard to move said ring from said first position to said second position.

11. A system as recited in claim 10 wherein said elongated tube is substantially cylindrical in shape.

12. A system as recited in claim 8 wherein said cover is formed as an elongated tube having an open end to allow the cover to be inserted over the needle guard and a partially closed end, said partially closed end formed with an aperture for receiving the sheath of the prefilled injection syringe and affixing the sheath to the cover to allow the sheath to be removed from the prefilled injection syringe when the cover is withdrawn from the needle guard.

13. A system for safely removing the sheath from a sheathed prefilled injection syringe that has an attached needle guard, and reconfiguring the distal tip of the needle guard to be radially proximate to the syringe needle, said system comprising:

a means for reconfiguring the distal tip of the needle guard from an expanded configuration wherein said distal tip of said needle guard is distanced from the syringe needle to allow the sheath to pass through the needle guard during attachment of the needle guard to the syringe, to a configuration wherein the distal tip of the needle guard is proximate to the syringe needle to cover and protect the syringe needle after an injection; and

a means for removing said sheath from said prefilled syringe and for activating said reconfiguring means.

14. A system as recited in claim 13 wherein said reconfiguring means comprises a ring, said ring being positionable over the needle guard and moveable from a first position, wherein the distal tip of the needle guard is in said expanded configuration to a second position wherein the distal tip of the needle guard is proximate to the syringe needle.

15. A system as recited in claim 14 wherein said ring defines an axis and said reconfiguring means further comprises a lug that is attached to said ring and extends radially from said ring.

16. A system as recited in claim 15 wherein said removing and activating means comprises a cover for insertion over the needle guard, said cover being formed as an elongated tube centerable along said axis, said tube being formed with a linear slot aligned substantially parallel to said axis with said lug insertable into said slot, said slot having a proximal end to engage said lug and said ring during movement of said cover relative to the needle guard to move said ring from said first position to said second position.

17. A system as recited in claim 13 wherein said removing and activating means comprises a cover formed as an elongated tube having an open end to allow the cover to be inserted over the needle guard and a partially closed end, said partially closed end formed with an aperture for receiving the sheath of the prefilled injection syringe and affixing the sheath to the cover to allow the sheath to be removed from the prefilled injection syringe when the cover is withdrawn from the needle guard.

18. A system as recited in claim 17 wherein said aperture is defined by a surrounding edge, said edge being distally tapered to allow the sheath to pass into said aperture during insertion of said cover on the needle guard and to hold the sheath during withdrawal of said cover from the needle guard.

19. A system as recited in claim 17 wherein said elongated tube is substantially cylindrical in shape.