Facet fixation devices

• US 6,648,893 B2
• Filed: 04/18/2001
• Issued: 11/18/2003
• Est. Priority Date: 10/27/2000
• Status: Expired due to Term

• Current Assignee: Orthofix US LLC (Orthofix Medical Inc.)
• Original Assignee: Blackstone Medical Incorporated (Orthofix Medical Inc.)
• Inventors: Dudasik, Michael
• Primary Examiner(s): Robert, Eduardo C.
• Application Number:
  US09/837,624
• Publication Number:
  US 20030032960A1
• Time in Patent Office: 944 Days
• Field of Search: 606/73, 606/72, 606/63, 606/66, 606/68
• US Class Current: 606/327
• CPC Class Codes: A61B 17/686 Plugs, i.e. elements forming interface between bone hole and implant or fastener, e.g. screw
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 2017/8655 with special features for locking in the bone

Abstract

The present invention is an expandable sleeve deployable in a surgical implant. The sleeve has a head, a tubular shaft defining an open interior, and a distal tip, with the shaft having a length dimension. The shaft is provided with a plurality of slots that divide the shaft into partitions, wherein each of the partitions has a length, and the length of the partitions are not all equal. For example, the slots may have a curved portion that extends at an angle between 0° and 90° to the length dimension of the shaft. The slots may also have a straight portion and a curved portion. Further, the invention in another embodiment includes an expander pin, and in yet another embodiment, includes an expander pin.

Claims

1. An expandable sleeve deployable in a surgical implant comprised of a head, a tubular shaft defining an open interior, and a distal tip, the shaft having a length dimension and provided with a plurality of slots that divide the shaft into partitions, wherein each of the partitions has a length, and the length of the partitions are not all equal.

2. The expandable sleeve of claim 1 wherein the slots have a curved portion that extends at an angle between 0°

and 90°

to the length dimension of the shaft.

3. The expandable sleeve of claim 1 wherein the slots have an axial portion and a curved portion.

4. The expandable sleeve of claim 1 wherein the open interior is provided with a first zone proximate the head having a first cross sectional area and a second zone proximate the distal tip having a second cross sectional area, wherein the first cross sectional area is greater than the second cross sectional area.

5. The expandable sleeve of claim 1 wherein the slots extend from a midsection of the shaft to a terminal location on the shaft that is short of the distal tip.

6. The expandable sleeve of claim 1 further comprised of a flange extending outward from the shaft, the flange being provided with teeth that face the distal tip.

7. The expandable sleeve of claim 1 wherein the head is provided with a recess for receiving a bushing.

8. The expandable sleeve of claim 7 wherein the recess is provided with a tapered profile that varies in cross sectional area over a length dimension.

9. The expandable sleeve of claim 1 wherein the shaft is provided with slots that divide the shaft into a first slot half and a second slot half, wherein the length dimension of the first half is greater than the length dimension of the second half.

10. The expandable sleeve of claim 1 wherein the shaft is provided with slots that divide the shaft into four quarters, wherein the length dimension of two quarters is greater than the length dimension of the two other quarters.

11. The expandable sleeve of claim 1 wherein the sleeve is provided with fenestrations on an exterior side.

12. The expandable sleeve of claim 11 wherein the fenestrations are positioned near the distal tip.

13. The expandable sleeve of claim 11 wherein the fenestrations vary in their depth as measured in a radial dimension of the sleeve.

14. The expandable sleeve of claim 1 wherein when the expandable sleeve is in the expanded state, an exterior surface of the shaft along at least a portion of the length of the shaft has a thread with a thread profile substantially equal to a thread profile as defined in ASTM F 543-98.

15. An expandable sleeve deployable in a surgical implant comprised of a head, a tubular shaft defining an open interior, and a distal tip, the shaft having a length dimension and provided with a plurality of slots extending in the length dimension, the slots having an arcuate shape over at least a portion of the slot length, wherein the slots divide the shaft into partitions, and wherein the slots extend from a midsection of the shaft to a terminal location on the shaft short of the distal tip.

16. The expandable sleeve of claim 15 wherein the wherein the arcuate portion of the shaft extends at an angle between 0°

and 90°

to the length dimension of the shaft.

17. The expandable sleeve of claim 15 wherein the slots have a straight portion and a curved portion.

18. The expandable sleeve of claim 15 further comprised of a head engaged to the shaft at an end opposite the distal tip.

19. The expandable sleeve of claim 15 further comprised of a flange extending outward from the shaft, the flange being provided with teeth facing the distal tip.

20. The expandable sleeve of claim 15 wherein the open interior is provided with a recess for receiving a bushing.

21. The expandable sleeve of claim 20 wherein the recess is provided with a tapered profile that varies in cross sectional area over a length dimension.

22. The expandable sleeve of claim 15 wherein the sleeve is provided with fenestrations on an exterior side.

23. The expandable sleeve of claim 22 wherein the fenestrations are positioned near the distal tip.

24. The expandable sleeve of claim 22 wherein the fenestrations vary in their depth as measured in a radial dimension of the sleeve.

25. The expandable sleeve of claim 15 wherein the open interior has a first zone and a second zone that is nearest the distal tip, wherein the cross sectional area of the first zone is greater than the cross sectional area of the second zone.

26. The expandable sleeve of claim 15 wherein the shaft is provided with slots that divide the shaft into four quarters, wherein the length dimension of two quarters is greater than the length dimension of the two other quarters.

27. The expandable sleeve of claim 15 wherein when the expandable sleeve is in the expanded state, an exterior surface of the shaft along at least a portion of the length of the shaft has a thread with a thread profile substantially equal to a thread profile as defined in ASTM F 543-98.

28. A surgical implant comprised of an expandable sleeve deployable in a surgical implant comprised of a head, a tubular shaft defining an open interior, and a distal tip, the shaft having a length dimension and provided with a plurality of slots that divide the shaft into partitions, wherein each of the partitions has a length, and the length of the partitions are not all equal;

and an expander pin comprised of a head and a shaft positioned within the open interior.

29. The surgical implant of claim 28 wherein the shaft of the expander pin has a distal tip and an end opposite the head, wherein the shaft is provided with a first zone proximate to the head having a first cross sectional area and a second zone proximate to the distal tip having a second cross sectional area, wherein the second cross sectional area is greater than the first cross sectional area.

30. The surgical implant of claim 28 wherein the head is provided with a recess for receiving a bushing.

31. The surgical implant of claim 28 wherein the recess is provided with a tapered profile that varies in cross sectional area over a length dimension.

32. The surgical implant of claim 28 further comprised of a bushing that resides in a cavity positioned within the open interior of the sleeve, proximate the opening of the sleeve, the bushing having a shaped portion and a flange portion extending outward of the shaped portion, the bushing further provided with a through channel dimensioned to receive the pin, and a discontinuation in the bushing, the channel being sized the same as or substantially the same as the pin, wherein the cavity is provided with dimensions complementary to the dimensions of the shaped portion to retain the shaped portion within the sleeve.

33. The surgical implant of claim 32 wherein the shaped portion has a tapered shape.

34. The surgical implant claim 32 wherein the pin is positioned within the sleeve by passing through the bushing, which expands the bushing.

35. The surgical implant of claim 32 wherein the flange portion is positioned against an abutting wall of the sleeve.

36. The surgical implant of claim 28 in an expanded state wherein the distal tip of the sleeve rests on the pin.

37. The surgical implant of claim 28 wherein when the expandable sleeve is in the expanded state, an exterior surface of the shaft along at least a portion of the length of the shaft has a thread with a thread profile substantially equal to a thread profile as defined in ASTM F 543-98.

38. The expandable sleeve of claim 28 further comprised of a flange extending outward from the shaft, the flange being provided with teeth facing the distal tip.