Methods and instrumentation for vertebral interbody fusion

• US 6,648,895 B2
• Filed: 01/08/2001
• Issued: 11/18/2003
• Est. Priority Date: 02/04/2000
• Status: Expired due to Fees

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: DeRidder, Steven D., McGahan, Thomas V., Burkus, J. Kenneth, Zdeblick, Thomas A.
• Primary Examiner(s): Robert, Eduardo C.
• Application Number:
  US09/756,492
• Publication Number:
  US 20010016741A1
• Time in Patent Office: 1,044 Days
• Field of Search: 606/86, 606/90, 606/96, 606/99, 606/105
• US Class Current: 606/90
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1735 for rasps or chisels
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: A61B 90/94 coded with symbols, e.g. text
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/3082 Grooves
• CPC Class Codes: A61F 2002/3085 with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/30871 Trapezoidal threads
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4681 by applying mechanical shocks, e.g. by hammering
• CPC Class Codes: A61F 2250/0063 : Nested prosthetic parts

Abstract

Methods and instrumentation particularly adapted for disc space preparation for insertion of implants from an anterior approach to the spine are provided. The instruments include a guide sleeve defining a channel having overlapping cylindrical working channel portions and lateral non-distracting extensions extending from reduced thickness wall portions. The guide sleeve has an overall reduced width configuration. A pair of distractors are provided. A first distractor includes a shaft and distal tip, each having convex walls. A second distractor includes a shaft and distal tip including a recessed area at least along the tip. The first distractor is at least partially received within the recessed area of the second distractor when the first and second distractors are in side-by-side relation and a reduced overall width of the distractors is obtained. Preferably, the first and second distractors are used with the guide sleeve. Methods using the disclosed instruments are also provided.

Claims

1. A surgical instrument assembly for distracting a spinal disc space, comprising:

a first distractor including;

a first shaft extending between a proximal end and a distal end;

a first distractor tip extending from the distal end of said first shaft, said first distractor tip including opposite first and second surfaces defining a first distraction height;

a projection extending from a medial side of said first shaft;

a second distractor including;

a second shaft extending between a proximal end and a distal end;

a second distractor tip extending from the distal end of said second shaft, said second distractor tip including opposite first and second surfaces defining a second distraction height substantially equal to said first distraction height;

a notch formed in a medial side of said second shaft;

a guide sleeve defining a working channel extending between a proximal end and a distal end, wherein said first and second distractors are received in said working channel of said guide sleeve with said projection positioned in said notch; and

a distractor driver cap coupled to the proximal end of said first and second distractors and said guide sleeve, said distractor driver cap having a side opening wherein said distractor driver cap is side-loaded onto said first and second distractors and said guide sleeve.

2. The assembly of claim 1, wherein said second distractor includes a recessed area extending along a medial side thereof.

3. The assembly of claim 2, wherein said recessed area is a concave surface.

4. The assembly of claim 2, wherein said recessed area is configured to permit rotation of a surgical instrument positioned adjacent thereto.

5. The assembly of claim 1, wherein said first distractor tip is integrally formed with said first shaft and said second distractor tip is integrally formed with said second shaft.

6. The assembly of claim 1, wherein in said projection is cylindrically shaped.

7. The assembly of claim 1, wherein:

said first distractor includes a convex surface along said medial side thereof; and

said second distractor includes a convex surface along said medial side thereof.

8. The assembly of claim 1, wherein a distal end of said guide sleeve includes a pair of opposite flanges extending distally therefrom.

9. The assembly of claim 1, wherein said working channel includes a first working channel portion for receiving said first distractor and a second working channel portion for receiving said second distractor.

10. The assembly of claim 9, wherein said first working channel portion and said second working channel portion form a figure eight shape.

11. The assembly of claim 1, wherein said guide sleeve includes a sleeve cap at said proximal end of said guide sleeve, said sleeve cap including a proximal end ring engageable to said distractor driver cap.

12. The assembly of claim 11, wherein said first distractor includes a first flange on its proximal end defining a lip therearound and said second distractor includes a second flange on its proximal end defining a lip therearound, said driver cap including a distractor slot slidably receiving said first and second flanges therein.

13. The assembly of claim 12, wherein said distractor driver cap includes a guide sleeve slot slidably receiving said proximal end ring.

14. The assembly of claim 1, wherein said first distractor includes a first flange on its proximal end defining a lip therearound and said second distractor includes a second flange on its proximal end defining a lip therearound, said driver cap including a distractor slot slidably receiving said first and second flanges therein.

15. The assembly of claim 14, wherein said first flange includes a proximal face having a hole therein and said second flange includes a proximal face having a hole therein, said distractor driver cap including a spring-biased plunger positionable in a corresponding one of said holes when said distractor driver cap is properly positioned thereon.

16. A surgical instrument assembly for distracting a spinal disc space, comprising:

a first distractor including;

a first shaft extending between a proximal end and a distal end;

a fist distractor tip extending from said distal end of said first shaft, said first distractor tip including opposite first and second surfaces defining a first distraction height;

a second distractor including;

a second shaft extending between a proximal end and a distal end;

a second distractor tip extending from said distal end of said second shaft, said second distractor tip including opposite first and second surfaces defining a second distraction height substantially equal to said first distraction height;

a guide sleeve defining a working channel extending between a proximal end and a distal end; and

a distractor driver cap coupled to said proximal end of said first and second distractors and said guide sleeve with said first and second distractors in said working channel, said distractor diver cap having a side opening wherein said distractor driver cap is side-loaded onto said proximal ends of said first and second shafts of said distractor and said proximal end of said guide sleeve.

17. The assembly of claim 16, further comprising:

a projection extending from a medical side of one of said first and second shafts;

a notch formed in a medical side of the other of said first and second shaft, wherein said projection is positioned in said notch when first and second distractors are received in said working channel of said guide sleeve.

18. The assembly of claim 16, wherein:

said first distractor includes concave surface along a medial side thereof; and

said second distractor includes a convex surface along a medial side thereof.

19. The assembly of claim 16, wherein said working channel includes a first working channel portion for receiving said first distractor and a second working channel portion for receiving said second distractor.

20. The assembly of claim 16, wherein said guide sleeve includes a sleeve cap at said proximal end of said guide sleeve, said sleeve cap including a proximal end ring engageable to said distractor driver cap.

21. The assembly of claim 20, wherein said distractor driver cap includes a guide sleeve slot slidably receiving said proximal end ring.

22. The assembly of claim 16, wherein said first shaft of said first distractor includes a first flange on said proximal end defining a lip therearound and said second shaft of said second distractor includes a second flange on said proximal end defining a lip therearound, said distractor driver cap including a distractor slot slidably receiving said first and second flanges therein.

23. The assembly of claim 22, wherein at least one of said first flange and said second flange includes a proximal face having a hole therein, said distractor driver cap including a spring-biased plunger positionable in said at least one hole when said distractor driver cap is properly positioned thereon.

24. The assembly of claim 16, wherein said distractor driver cap secures said first and second distractors and said guide sleeve to one another for insertion as an assembly to the spinal disc space.

25. A surgical instrument assembly for distracting a spinal disc space, comprising:

a first distractor extending between a proximal end and a distal end;

a second distractor extending between a proximal end and a distal end;

a guide sleeve defining a working channel extending between a proximal end and

a distal end; and

a distractor driver cap having a side opening, wherein said distractor driver cap is side-loaded onto said proximal ends of said first and second distractors and said proximal end of said guide sleeve when said first and second distractors are in said working channel.

26. The assembly of claim 25, wherein

said first distractor includes:

a first shaft extending distally from said proximal end;

a first distractor tip extending distally from said first shaft to said distal end, said first distractor tip including opposite first and second surfaces defining a first distraction height;

said second distractor includes;

a second shaft extending distally from said proximal end;

a second distractor tip extending distally from said second shaft to said distal end, said second distractor tip including opposite first and second surfaces defining a second distraction height substantially equal to said first distraction height.

27. The assembly of claim 25, further comprising:

a projection extending from a medial side of one of said first and second distractors; and

a notch formed in a medial side of the other of said first and second distractors, wherein said first and second distractors are received in said working channel of said guide sleeve with said projection positioned in said notch.

28. The assembly of claim 25, wherein:

said guide sleeve includes a sleeve cap including a proximal end ring at said proximal end of said guide sleeve; and

said distractor driver cap includes a guide sleeve slot slidably receiving said proximal end ring.

29. The assembly of claim 25, wherein said first distractor includes a first flange on its proximal end defining a lip therearound and said second distractor includes a second flange on its proximal end defining a lip therearound, said driver cap including a distractor slot slidably receiving said first and second flanges therein.

30. The assembly of claim 29, wherein at least one of said first flange and said second flange includes a proximal face having a hole therein, said distractor driver cap including a spring-biased plunger positionable in said hole when said distractor driver cap is properly positioned thereon.

31. The assembly of claim 25, wherein said distractor driver cap secures said first and second distractors and said guide sleeve to one another for insertion as an assembly to the spinal disc space.