Method and apparatus for the detection of foreign materials in moving textile materials

• US 6,650,959 B1
• Filed: 03/09/2000
• Issued: 11/18/2003
• Est. Priority Date: 03/10/1999
• Status: Expired due to Term

• Current Assignee: Belgium Monitoring Systems BVBA
• Original Assignee: Barco NV
• Inventors: Bouvyn, Patrick
• Primary Examiner(s): Picard, Leo
• Assistant Examiner(s): Garland, Steven R.
• Application Number:
  US09/521,778
• Time in Patent Office: 1,349 Days
• Field of Search: 700/129, 700/139, 700/142, 700/143, 700/144, 700/130, 19/02, 19/80.R, 324/71.1, 324/109, 324/123.R, 324/452, 324/454, 324/456, 345/61, 340/675, 340/677, 731/59, 731/60, 209/127.1
• US Class Current: 700/143
• CPC Class Codes: G01N 27/60 by investigating electrostatic variables , e.g. electrographic flaw testing G01N27/007 takes precedence
• CPC Class Codes: G01N 33/367 Fabric or woven textiles optical analysis of moving sheets G01N21/86

Abstract

A method and an apparatus for detecting foreign fibers in a moving textile material, in particular in moving threads, yarns or slivers, include providing a probe for picking up triboelectric signals from the moving textile material and comparing the output of the probe with a reference value to provide a signal representative of detection of a foreign fiber in the textile material. The apparatus may be used in a card, a drawing bench, a ring spinning machine, an air-jet spinning machine, an open-end spinning machine, a chemical spinning machine, a bobbin winding machine a doubling machine, a combing machine, a bobbin frame, a texturing machine or a loom.

Claims

1. A method for detecting discrete foreign fibers in a moving textile material, in particular in moving threads, yarns or slivers, comprising the steps of:

generating relative motion between the textile material and a probe;

measuring triboelectric signals picked up by the probe from the textile material;

comparing the measured triboelectrical signals with a value representative of the textile material without foreign fibers; and

determining from the result of the comparison whether a discrete foreign fiber is present in the textile material.

2. The method according to claim 1, wherein the comparing step includes extracting a signal level from the measured triboelectric signals to provide the value representative of the textile material without foreign fibers.

3. The method according to claim 2, wherein the extracting step includes cancelling periodic variations of the measured triboelectric signals.

4. The method according to claim 2, wherein the value representative of the textile material without discrete foreign fibers is continuously monitored by a running standard deviation over a suitable length of the textile material.

5. The method according to claim 4, wherein the comparing step includes feeding the measured triboelectric signals to a comparator, said comparator comparing the value representative of the textile material without discrete foreign fibers to the measured triboelectric signals and determining the difference therebetween, at least one pre-set value being used to determine whether the difference between the value representative of the textile material without discrete foreign fibers and the measured triboelectric signals exceeds the at least one pre-set difference value.

6. The method according to claim 5, further comprising the step of normalizing a peak-to-peak value of the measured triboelectric signals with respect to the value representative of the textile material without discrete foreign fibers prior to being compared therewith.

7. The method according to claim 1, wherein the measuring step includes selecting a frequency range of the measured triboelectric signals in accordance with one of the following:

the energy of the triboelectric signals generated by the moving textile material without a discrete foreign fiber is a minimum in the frequency range, the energy of the triboelectric signals generated by a discrete foreign fiber is a maximum in the frequency range, the ratio of the energies of the triboelectric signals generated by the moving textile material and a discrete foreign fiber is a maximum in the frequency range, the ratio of the energies of the triboelectric signals generated by the moving textile material and a discrete foreign fiber is a maximum in the frequency range and the energy of the triboelectric signals generated by a discrete foreign fiber in the frequency range is greater than a minimum value.

8. The method according to claim 1, further comprising the step of stripping charge from the moving textile material before the measuring step.

9. An apparatus for detecting discrete foreign fibers in a moving textile material, in particular in moving threads, yarns or slivers, comprising:

a probe for picking up triboelectric signals from the textile material;

a comparator for comparing an output of the probe with a reference value and being adapted to provide a signal representative of detection of a discrete foreign fiber in the textile material and means responsive to the detection signal for determining whether a discrete foreign fiber is present in the textile material.

10. The apparatus according to claim 9, wherein the probe includes a conductive electrode in galvanic contact with the textile material.

11. The apparatus according to claim 9, wherein the probe includes a conductive electrode capacitively or dielectrically coupled to the textile material.

12. The apparatus according to claim 11, wherein the probe includes an insulating material in contact with the textile material and the conducting electrode is insulated by the insulating material from the textile material.

13. The apparatus according to claim 12, further comprising a measuring circuit connected between the probe and the comparator for filtering the output of the probe.

14. The apparatus according to claim 9, further comprising an extraction circuit for extracting a signal level from measured triboelectric signals to provide a value representative of the textile material without a discrete foreign fiber.

15. The apparatus according to claim 14, wherein the comparator is arranged to continuously monitor the triboelectric signals by a running standard deviation over a suitable length of the textile.

16. The apparatus according to claim 15, wherein the comparator is arranged to normalize a peak-to-peak value of measured triboelectric signals with respect to a value representative of the textile material without discrete foreign fibers.

17. The apparatus according to claim 9, further comprising a charge stripper electrode in contact with the textile material located before the probe with reference to the movement of the textile material.

18. The apparatus according to claim 9, further comprising a cancellation circuit for cancelling out periodic signal variations from the output of the probe.

19. The apparatus according to claim 9, further comprising a device for selecting a frequency range for the signals sent from the probe to the comparator based on one of the following:

the energy of the triboelectric signals generated by the moving textile material without discrete foreign fibers is a minimum in the frequency range, the energy of the triboelectric signals generated by a discrete foreign fiber is a maximum in the frequency range, the ratio of the energies of the triboelectric signals generated by the moving textile material and discrete foreign fibers is a maximum in the frequency range, and the ratio of the energies of the triboelectric signals generated by the moving textile material and discrete foreign fibers is a maximum in the frequency range and the energy of the triboelectric signals generated by discrete foreign fibers in the frequency range is greater than a minimum value.

20. The apparatus according to claim 9, mounted in a card, a drawing bench, a ring spinning machine, a air-jet spinning machine, an open-end spinning machine, a chemical spinning machine, a bobbin winding machine, a doubling machine, a combing machine, a bobbin frame, a texturing machine or a loom.

21. The apparatus according to claim 9, further comprising:

a measuring circuit connected between the probe and the comparator for filtering the output of the probe;

an extraction circuit for extracting a signal level from the measured triboelectric signals to provide a value representative of the textile material without discrete foreign fibers;

a charge stripper electrode in contact with the textile material located before the probe with reference to the movement of the textile material;

a cancellation circuit for cancelling out periodic signal variations from the output of the probe;

a device for selecting a frequency range for the signals sent from the probe to the comparator based on one of the following;

the energy of the triboelectric signals generated by the moving textile material without discrete foreign fibers is a minimum in the frequency range, the energy of the triboelectric signals generated by discrete foreign fibers is a maximum in the frequency range, the ratio of the energies of the triboelectric signals generated by the moving textile material and discrete foreign fibers is a maximum in the frequency range, and the ratio of the energies of the triboelectric signals generated by the moving textile material and discrete foreign fibers is a maximum in the frequency range and the energy of the triboelectric signals generated by discrete foreign fibers in the frequency range is greater than a minimum value.

22. The apparatus according to claim 21, wherein the probe includes a conductive electrode in galvanic contact with the textile material.

23. The apparatus according to claim 21, wherein the probe includes a conductive electrode capacitively or dielectrically coupled to the textile material.

24. The apparatus according to claim 23, wherein the probe includes an insulating material in contact with the textile material and the conducting electrode is insulated by the insulating material from the textile material.