Method of in-tube ultrasonic flaw detection

• US 6,651,503 B2
• Filed: 05/13/2002
• Issued: 11/25/2003
• Est. Priority Date: 05/25/2001
• Status: Expired due to Term

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Ngks International Corporation (Weatherford International PLC)
• Inventors: Desyatchikov, Alexandr Petrovich, Karasev, Nikolai Alekseevich, Smirnov, Anatoly Valentinovich, Slepov, Andrei Mikhailovich, Kirichenko, Sergei Pavlovich, Bazarov, Alexandr Jurievich
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): SAINT SURIN, JACQUES M
• Application Number:
  US10/144,622
• Publication Number:
  US 20020174722A1
• Time in Patent Office: 561 Days
• Field of Search: 736/23, 736/20, 736/22, 735/92, 735/98, 736/02, 736/28, 738/658, 702/35, 702/39
• US Class Current: 73/623
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 2291/02854 Length, thickness
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/2636 cylindrical from inside
• CPC Class Codes: G01N 29/265 by moving the sensor relative to a stationary material
• CPC Class Codes: G01N 29/38 by time filtering, e.g. using time gates
• CPC Class Codes: G01N 29/40 by amplitude filtering, e.g. by applying a threshold or by gain control

Abstract

The claimed method of in-tube ultrasonic flaw detection of pipelines is effected, in accordance with one embodiment, by placing inside a pipeline an inspection pig or flaw detector having ultrasonic transducers, devices for measurements, processing and storage of the measured data. During the pig travel, the transducers emit probing ultrasonic pulses and receive the reflected pulses corresponding to said probing pulse thus deriving data on the time intervals corresponding to the transit time of said pulses, the measured data being converted and stored. In the process of the data conversion a sequence of values of the transit time of the ultrasonic pulses is formed, an area of values of a certain width is derived, in which the maximum number of the obtained values of said sequence is located, the range of values uniquely corresponding to the found area of values, in which at least one value relates to the derived area of values, the number of obtained values of the sequence laying in said range of values is recorded in said storage device together with a code uniquely corresponding to said area of values and/or said range of values. The obtained values beyond the limits of said range of values are directly recorded in the digital data storage device. The implementation of the claimed method allows one to, for example, increase the efficiency of compression of the ultrasonic data, especially when detecting the flaws in the linear part of trunk pipelines including pipe with different nominal thickness of the walls, and in the presence of flaws such as <<lamination>> and similar flaws in the pipeline.

Claims

1. A method of in-tube ultrasonic flaw detection of pipelines by passing inside the pipeline an inspection pig carrying ultrasonic transducers, devices for measurements, processing and measured data storage, by emitting probing ultrasonic pulses during the pig travel and receiving the reflected pulses corresponding to said probing pulses, by obtaining data on the time intervals corresponding to the transit time of said pulses, by conversion and storage of the measured data;

during said data conversion a sequence of the obtained values of the transit time of the ultrasonic pulses is formed, the number of obtained values of said sequence within a certain range is calculated and recorded in a storage device, wherein in the process of data conversion an area of values of a certain width is found, which has the maximum number of obtained values of said sequence, said range of values is found, in which at least one value relates to the found area of values, said number of obtained values of said sequence within said range is recorded in said storage device together with a code uniquely corresponding to said area of values and/or said range of values.

2. A method according to claim 1, wherein the obtained values beyond the range specified in claim 1 are recorded directly in the digital data storage device.

3. A method according to claim 1, wherein an average value of the range of values specified in claim 1 is determined, the digital data storage device is used for recording the retrieved average value of the range of values specified in claim 1 and the number of obtained values following in succession in a sequence laying in said range of values.

4. A method according to claim 1, wherein the range of values specified in claim 1 uniquely corresponds to the area of values specified in claim 1 by a preset rule.

5. A method according to claim 1, wherein the width of the range of values specified in claim 1 is directly proportional to the width of the area of values specified in claim 1.

6. A method according to claim 1, wherein the range of values specified in claim 1 coincides with the area of values specified in claim 1.

7. A method according to claim 1, in which, in order to find the range of values specified in claim 1, a part of the obtained values from the sequence specified in claim 1 is taken into account.

8. A method according to claim 1, wherein the range of values specified in claim 1 is retrieved from a certain interval of the obtained values of the sequence specified in claim 1 corresponding to the ultrasonic pulses reflected from the area of the pipeline wall.

9. A method according to claim 1, wherein the width of the range of values specified in claim 1 makes 0.3-10% of the maximum permissible obtained value in the sequence specified in claim 1.

10. A method according to claim 1, wherein the quantity of the obtained values in the sequence of values specified in claim 1 makes 200-5000.

11. A method according to claim 1, wherein during the measurements there is formed a sequence of digital values of the transit time of the ultrasonic pulses specified in claim 1, the digit capacity of said digital values being equal to at least 7.

12. A method according to claim 1, wherein during the measurements the ultrasonic pulses reflected from the internal and external walls of the pipeline are received, the pulse reflected from the internal wall of the pipeline triggers the counter to count the time interval between the moment of arrival of the pulse reflected from the internal wall of the pipeline and the moment of arrival of the pulse reflected from the external wall of the pipeline.

13. A method according to claim 1, wherein the time intervals specified in claim 1 are measured by the moments of exceeding the predetermined threshold by the electric signal from the ultrasonic transducer corresponding to received ultrasonic pulse.