Controlling the deadband of a fluid system

• US 6,651,544 B2
• Filed: 12/28/2001
• Issued: 11/25/2003
• Est. Priority Date: 12/28/2001
• Status: Expired due to Fees

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Skinner, Thomas G.
• Primary Examiner(s): Look, Edward K.
• Assistant Examiner(s): LESLIE, MICHAEL S
• Application Number:
  US10/028,665
• Publication Number:
  US 20030121257A1
• Time in Patent Office: 697 Days
• Field of Search: 913/63.R, 913/61, 913/64
• US Class Current: 91/363.00R
• CPC Class Codes: F15B 13/0442 with proportional solenoid allowing stable intermediate positions
• CPC Class Codes: F15B 19/002 Calibrating
• CPC Class Codes: F16D 31/02 using pumps with pistons or plungers working in cylinders

Abstract

A method for controlling a fluid system is provided. The system may include a hydraulic circuit having a pump driven by an engine, wherein the pump delivers fluid to an actuator through a valve assembly. The method may include receiving an operator input and determining a condition of the hydraulic circuit. The condition of the hydraulic circuit may include at least one of a flow rate of fluid to the actuator, an engine speed, and a pump displacement. The method may include determining a valve transform function as a function of a position of a linkage associated with the actuator and the condition of the hydraulic circuit. The method may further include determining a valve command in response to the valve transform function and the operator input, wherein the valve command results in a consistent deadband. The valve command is delivered to the valve assembly.

Claims

1. A method for controlling a fluid system, the system including a hydraulic circuit having a pump driven by an engine, the pump delivering fluid to an actuator through a valve assembly, the method comprising:

receiving an operator input;

determining a condition of the hydraulic circuit, the condition of the hydraulic circuit including at least one of a flow rate of fluid to the actuator, an engine speed, and a pump displacement;

determining a valve transform function as a function of the condition of the hydraulic circuit and a position of a linkage associated with the actuator;

determining a valve command in response to the valve transform function and the operator input, the valve command resulting in a consistent deadband; and

delivering the valve command to the valve assembly.

2. The method of claim 1, further including determining the engine speed and the pump displacement.

3. The method of claim 1, further including establishing a first deadband.

4. The method of claim 3, wherein the valve command is further determined in response to the first deadband.

5. The method of claim 3, further including determining a valve command offset in response to the determined hydraulic circuit condition and the first deadband.

6. The method of claim 5, wherein the valve command is further determined in response to the valve command offset.

7. The method of claim 3, wherein the consistent deadband is within a predetermined threshold of the first deadband.

8. The method of claim 3, wherein the first deadband is established in response to a previous circuit condition, a previous operator input, and a previous valve command.

9. The method of claim 1, wherein the consistent deadband is a first motion deadband.

10. The method of claim 9, wherein the first motion deadband includes a valve assembly deadband.

11. The method of claim 1, further including determining a work function of the hydraulic circuit, the valve command being further determined in response to the work function.

12. The method of claim 1, further including determining the flow rate to the actuator based on at least one of the engine speed and the pump displacement.

13. A method for controlling a fluid system, the system including a hydraulic circuit having a pump driven by an engine, the pump delivering fluid to an actuator through a valve assembly, comprising:

establishing a first motion deadband;

receiving an operator input;

determining a position of a linkage associated with the actuator;

determining a flow rate of fluid to the actuator; and

determining a valve command in response to the linkage position and at least one of the fluid flow rate, the first motion deadband, and the operator input, the valve command resulting in a consistent deadband.

14. A fluid system, comprising:

a hydraulic circuit including

a pump,

an engine structured and arranged to drive the source of pressurized fluid,

an actuator, and

a valve assembly operable to control flow of pressurized fluid from the source of pressurized fluid to the actuator;

a linkage associated with the actuator;

an input controller configured to receive an operator input and responsively generate an input signal; and

a controller configured to receive the input signal, a linkage position signal, and at least one of a flow rate signal corresponding to fluid flow to the actuator, an engine speed signal, and a pump displacement signal, the controller being configured to determine a valve transform function in response to the linkage position signal and at least one of the fluid flow rate signal, the engine speed signal, and the pump displacement signal, the controller being further configured to determine a valve command in response to the input signal and the valve transform function, the valve command resulting in a consistent deadband.

15. The system of claim 14 wherein the controller is further configured to establish a first motion deadband.

16. The system of claim 15, wherein the controller is further configured to determine the valve command in response to the first motion deadband.

17. The system of claim 14, wherein the controller is configured to determine the valve command further in response to a work function of the hydraulic circuit.

18. The system of claim 14, wherein the controller is configured to determine a fluid flow rate in response to at least one of the engine speed signal and the pump displacement signal.

19. The system of claim 14, wherein the controller is further configured to deliver the valve command to the valve assembly.