Electromagnetic device particularly useful as a vibrator for a fluid pump

• US 6,652,252 B2
• Filed: 03/29/2002
• Issued: 11/25/2003
• Est. Priority Date: 04/24/2001
• Status: Expired due to Fees

• Current Assignee: MNDE Technologies LLC
• Original Assignee: MNDE Technologies LLC
• Inventors: Zabar, Nachum
• Primary Examiner(s): Freay, Charles G.
• Assistant Examiner(s): GRAY, MICHAEL KUHN
• Application Number:
  US10/108,518
• Publication Number:
  US 20020155012A1
• Time in Patent Office: 606 Days
• Field of Search: 417/417, 417/415, 417/410.1, 417/423.14, 417/423.7, 417/44.1, 310/12, 310/13
• US Class Current: 417/417
• CPC Class Codes: F04B 35/045 using solenoids
• CPC Class Codes: H01F 7/081 Magnetic constructions
• CPC Class Codes: H02K 33/04 wherein the frequency of operation is determined by the frequency of uninterrupted AC energisation

Abstract

An electromagnetic device includes a core and a coil in the space between a central section and an outer section of the core and spaced inwardly of an open side of the core such that the coil is completely recessed within the core. An armature, facing and aligned with the recess in the core is being movable towards and away from the coil. A pair of springs on the opposite ends of the core, and coaxial with the longitudinal axis of the core, mount the armature for straight-line reciprocatory movements parallel to the longitudinal axis of the core such that during the movement of the armature: (a) a recess in the armature receives the central section of the core; (b) the outer surface of the armature defines a first working gap with the inner surface of the core outer section; (c) and the inner surface of the armature at the recess defines a second working gap with the outer surface of the core central section.

Claims

1. An electromagnetic device, comprising:

a core of magnetically permeable material having a longitudinal axis, a central section coaxial with said longitudinal axis, an outer section spaced outwardly from said central section, and a bridging side section bridging the outer and central sections at one side of the core, the opposite side of the core being open;

a coil in the space between said central and outer sections of said core and spaced inwardly of the open side of the core such that the coil is completely recessed within the core, and the outer and central sections of the core define an extension extending laterally past the recessed coil;

a movable armature of magnetically permeable material facing and aligned with said extension in the core, said armature being movable towards and away from said coil and being formed with a central recess;

and a pair of springs on the opposite ends of said core and coaxial with the longitudinal axis of the core, said pair of spring mounting said armature for straight-line reciprocatory movements parallel to said longitudinal axis of the core;

said armature and its recess being configured and located such that during the movement of the armature towards and away from the coil;

(a) the recess receives said central section of the core;

(b) the outer surface of the armature defines a first working gap with the inner surface of the core outer section at said extension;

(c) and the inner surface of the armature at said recess defines a second working gap with the outer surface of the core central section at said extension.

2. The electromagnetic device according to claim 1, wherein said armature is movable from an initial position with respect to the outer face of said core central section at said extension, to an inner position within said extension but outwardly of the respective end of said coil, and an outer position outwardly of the outer face of said core central section at said extension.

3. The electromagnetic device according to claim 2, wherein said initial position of the armature is substantially flush with the outer face of said core central section at said extension.

4. The electromagnetic device according to claim 1, wherein said pair of springs are flat springs flexible in the axial direction and stiff in the transverse direction to permit said straight-line reciprocatory movements of the armature.

5. The electromagnetic device according to claim 1, wherein said pair of springs are coil springs and cooperate with slide bearings to permit said straight-line reciprocatory movements of the structure.

6. The electromagnetic device according to claim 1, wherein said armature is mounted for said straight-line reciprocatory movements by a shaft coupled to said armature and extending through said core coaxially with said longitudinal axis of the core.

7. The electromagnetic device according to claim 1, wherein said armature is mounted for said straight-line reciprocatory movements by a shuttle member coupled to said springs on opposite sides of said core for reciprocatory movement parallel to said longitudinal axis of the core.

8. The electromagnetic device according to claim 1, wherein said core and armature are of a cylindrical configuration such that said first and second working gaps are both of annular configuration.

9. The electromagnetic device according to claim 1, wherein said core and armature are of a non-cylindrical configuration and said first and second working gaps are both of planar configuration.

10. The electromagnetic device according to claim 1, wherein a shaft connects said armature to a driven device to be driven by the electromagnetic device.

11. The electromagnetic device according to claim 10, wherein said shaft and armature are mounted for bi-directional movement within said core by a pair of flat springs yieldable in the axial direction of the shaft and stiff in the transverse direction of the shaft.

12. The electromagnetic device according to claim 10, wherein said shaft and armature are mounted for bi-directional movement within said core by slide bearings and are urged to an initial position by coil springs at the opposite ends of the shaft.

13. The electromagnetic device according to claim 10, wherein said device includes a plurality of said cores, coils and armatures in tandem relation, with all the armatures coupled together and to said driven device.

14. The electromagnetic device according to claim 1, wherein said core is made of laminations, and said armature is coupled to a driven device by a shuttle member coupled to said springs on opposite sides of said core for reciprocatory movement parallel to said longitudinal axis of the core.

15. The electromagnetic device according to claim 1, wherein said coil is energized by an alternating current source having a half-wave rectifier effective to energize the coil in half-cycles to drive the armature in one direction, and to de-energize the coil in the remaining half-cycles to permit said pair of springs to drive the armature in the opposite direction.

16. The electromagnetic device according to claim 1, wherein said armature is coupled to a driven member to drive the driven member through said straight-line reciprocatory movements parallel to said longitudinal axis of the core.

17. The electromagnetic device according to claim 16, wherein said driven member is a pumping member of a fluid pump.

18. The electromagnetic device according to claim 1, wherein said pair of springs mounting said armature for straight-line reciprocatory movement are flat springs each made of an elastic sheet material of a circular disc shape and formed with a plurality of coaxial, circular arrays of closed, elongated curved slots to impart axial flexibility while providing radial stiffness.

19. The electromagnetic device according to claim 18, wherein said armature is coupled to a piston movable within a chamber having a first one-way valve for inletting air into the chamber, and a second one-way valve for outletting air from the chamber.

20. An electromagnetic device, comprising:

a core of magnetically permeable material having a longitudinal axis;

a coil fixedly mounted within said core and having a longitudinal axis coaxial with that of said core;

an armature mounted for straight-line reciprocatory movement within said core along said longitudinal axis of the core;

a pair of springs mounting said armature for straight-line reciprocatory movement, each of said springs being a flat spring made of an elastic sheet material of a circular disc shape and formed with a plurality of coaxial, circular arrays of closed, elongated curved slots to impart axial flexibility while providing radial stiffness;

and a piston coupled to said armature and movable within a chamber having a first one-way valve for inletting air into the chamber, and a second one-way valve for outletting air from the chamber.