Stents with elevations at selected crossing points

• US 6,652,577 B2
• Filed: 06/05/2001
• Issued: 11/25/2003
• Est. Priority Date: 07/17/1997
• Status: Expired due to Term

• Current Assignee: Boston Scientific Corporation
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Gianotti, Marc
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US09/874,609
• Publication Number:
  US 20010027341A1
• Time in Patent Office: 903 Days
• Field of Search: 623/1.22, 623/1.16, 623/1.2, 623/1.3, 623/1.28, 623/1.51
• US Class Current: 623/1.22
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2002/3011 Cross-sections or two-dimensional shapes
• CPC Class Codes: A61F 2230/0002 Two-dimensional shapes, e.g. cross-sections
• CPC Class Codes: D04C 1/06 Braid or lace serving particular purposes
• CPC Class Codes: D04C 3/48 Auxiliary devices
• CPC Class Codes: D10B 2403/0241 enhancing mechanical properties
• CPC Class Codes: D10B 2509/06 Vascular grafts; stents
• CPC Class Codes: Y10T 29/49874 Prestressing rod, filament or strand

Abstract

A prosthetic stent with a tubular wall having local inwardly or outwardly formed elevations. Stents having such elevations have a higher mechanical stability if bend according to the curvature of the body vessels to be supported or repaired. Also a method for manufacturing a stent with such elevations is described.

Claims

1. A stent for use in a body passageway, comprising:

a flexible self-expanding braided tubular wall comprising pluralities of first and second wires helically wound in respective first and second different directions to form multiple crossing points of one of the first wires and one of the second wires;

wherein at selected ones of the crossing points, the first and second wires are shaped to form respective first and second elevations extended away from the braided tubular wall in the same direction radially of the tubular wall, thereby to restrict movement of the first and second wires relative to each other at the selected crossing points.

2. The stent of claim 1 wherein:

said elevations extend regularly over the braided tubular wall.

3. The stent of claim 1 wherein:

said selected crossing points are formed at a greater density at respective proximal and distal end regions of the stent, as compared to a density of the crossing points at a medial region of the stent between the proximal and distal end regions.

4. The stent of claim 1 wherein:

said elevations extend radially outwardly from the braided tubular wall.

5. The stent of claim 1 wherein:

said elevations have elongated shapes.

6. The stent of claim 1 wherein:

said elevations have arched cross-sectional shapes.

7. The stent of claim 1 wherein:

said elevations have heights in the radial direction from the braided tubular wall of approximately one to two times the diameter of the helically wound wire.

8. The stent of claim 1 wherein:

the first wires are helically round at a first pitch, the second wires are wound at a second pitch different from the first pitch, and the helical elevation pattern has a third pitch different from the first pitch and the second pitch.

9. The stent of claim 1 wherein:

each of said elevations has a continuous smoothly inclining and declining curvature.

10. The stent of claim 1 wherein:

the braided tubular wall has a substantially uniform diameter.

11. The stent of claim 1 wherein:

said first and second wires have braiding angles that are substantially uniform over the length of the braided tubular wall.

12. The stent of claim 11 wherein:

said braiding angles are between about 100 degrees and about 120 degrees.

13. A stent insertable into a body passageway, including:

a flexible self-expanding braided tubular wall comprising a plurality of first wires helically wound at a first pitch and a second plurality of wires helically wound at a second pitch different from the first pitch whereby the first and second wires cooperate to form multiple crossing points of one of the first wires and one of the second wires;

wherein at selected ones of the crossing points, each of the first wire and the second wire is shaped to form an elevation extended away from the braided tubular wall in a selected direction radially of the braided tubular wall and thereby is adapted to receive the other of the first wire and the second wire; and

wherein said elevations at the selected ones of the crossing points are arranged in an elevation pattern on the braided tubular wall, and the elevation pattern has a third pitch different from the first pitch and different from the second pitch.

14. The stent of claim 13 wherein:

the third pitch is less than the first pitch, and less than the second pitch.

15. The stent of claim 13 wherein:

the stent has respective proximal and distal ends, and the elevations at the selected crossing points are formed at a greater density at at least one of the proximal and distal ends as compared to a density of the elevations at a remainder of the stent.

16. The stent of claim 13 wherein:

said elevations extend radially outwardly from the braided tubular wall.

17. The stent of claim 13 wherein:

said elevations have elongated shapes.

18. The stent of claim 13 wherein:

said elevations have arched cross-sectional shapes.

19. The stent of claim 13 wherein:

said elevations have heights in the radial direction of approximately one to two times the diameter of the first and second wires.

20. The stent of claim 13 wherein:

said elevations at the selected crossing points are arranged in at least one annular elevation pattern extending circumferentially about the braided tubular wall.

21. The stent of claim 13 wherein:

said elevations at the selected crossing points are arranged in at least one elevation pattern extending axially along the braided tubular wall.

22. The stent of claim 13 wherein:

each of said elevations has a continuous smoothly inclining and declining curvature.

23. The stent of claim 13 wherein:

the braided tubular wall has a substantially uniform diameter.

24. The stent of claim 13 wherein:

the first pitch and the second pitch are selected whereby the first and second wires form braiding angles between about 100 degrees and about 120 degrees.

25. A body insertable stent, including:

a flexible self-expanding braided tubular wall comprising a plurality of first wires helically wound at a first pitch and a plurality of second wires helically wound at a second pitch different from the first pitch whereby the first and second wires cooperate to form multiple crossing points of one of the first wires and one of the second wires;

wherein at a number of selected ones of the crossing points, said number being substantially less than the total number of crossing points, each of the first wire and the second wire is shaped to form an elevation extended radially away from the braided tubular wall, and thereby is adapted to receive the other of the first wire and the second wire; and

wherein said elevations at the selected ones of the crossing points are arranged in an elevation pattern on the braided tubular wall.

26. The stent of claim 25 wherein:

said elevations extend radially outwardly from the braided tubular wall.

27. The stent of claim 25 wherein:

the elevation pattern has a third pitch different from the first pitch and different from the second pitch.