Radiographic phosphor panel having improved speed and sharpness

• US 6,652,996 B2
• Filed: 01/31/2002
• Issued: 11/25/2003
• Est. Priority Date: 01/31/2002
• Status: Expired due to Fees

• Current Assignee: CareStream Health Incorporated
• Original Assignee: Eastman Kodak Company
• Inventors: Aylward, Peter T., Steklenski, David J.
• Primary Examiner(s): Kelly, Cynthia H.
• Assistant Examiner(s): Garrett, Dawn L.
• Application Number:
  US10/062,038
• Publication Number:
  US 20030143424A1
• Time in Patent Office: 663 Days
• Field of Search: 428/212, 428/213, 428/421, 428/402, 428/480, 428/483, 428/522, 428/523, 428/690, 428/917, 427/402, 427/407.1, 427/412.1, 427/412.3, 427/412.5, 252/301.4 R, 252/301.4 H, 252/301.4 S, 250/484.2, 250/484.4, 250/487.1, 313/504, 313/506, 313/509
• US Class Current: 428/690
• CPC Class Codes: G21K 2004/04 with an intermediate layer
• CPC Class Codes: G21K 4/00 Conversion screens for the conversion of the spatial distribution of X-rays or particle radiation into visible images, e.g. fluoroscopic screens photographic processes using X-ray intensifiers G03C5/17; discharge tubes comprising luminescent screens H01J1/62; cathode ray tubes for X-ray conversion with optical output H01J31/50
• CPC Class Codes: Y10S 428/917 Electroluminescent
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/2982 Particulate matter [e.g., sphere, flake, etc.]
• CPC Class Codes: Y10T 428/31786 Of polyester [e.g., alkyd, etc.]
• CPC Class Codes: Y10T 428/31855 Of addition polymer from unsaturated monomers

Abstract

A radiographic phosphor panel exhibits provides increased photospeed and image sharpness in exposed radiographic films. This panel includes a phosphor layer that transmits actinic radiation in a range that is reflected by a transparent, polymeric multi-layer reflector used as part of a support. This polymeric multi-layer reflector exhibits a different level of reflectance of light depending upon the angle of light incidence that is greater than 0 and up to and including 90 degrees. On the opposing surface of the reflector is a light absorbing substrate.

Claims

1. A radiographic phosphor panel comprising a phosphor layer adjacent to a polymeric multi-layer reflector that exhibits a different level of reflectance of light depending upon the angle of light incidence that is greater than 0 and up to and including 90 degrees, and on the opposing side of said reflector, a light absorbing substrate.

2. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector has a spectral reflectance of from about 40 to 100% in a bandwidth wavelength range greater than 10 nm.

3. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector has a spectral reflectance greater than 90% in a bandwidth wavelength range of from about 350 to about 750 nm.

4. The radiographic phosphor panel of claim 1 wherein said phosphor layer is directly disposed on said polymeric multi-layer reflector.

5. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector is adhered to said phosphor layer with an adhesive.

6. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector comprises alternating layers of polymer that have different indices of refraction.

7. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector comprises at least two different polymers having different refractive indices.

8. The radiographic phosphor panel of claim 7 wherein said at least two different polymers have a difference in refractive index of at least 0.1.

9. The radiographic phosphor panel of claim 7 wherein said at least two different polymers alternate adjacent positions.

10. The radiographic phosphor panel of claim 7 wherein said at least two different polymers form an alternating repeating unit and said panel comprises a stack of at least 6 of said units.

11. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector is adhered to said light-absorbing substrate.

12. The radiographic phosphor panel of claim 1 wherein said light-absorbing substrate is a pigmented or dyed film or paper.

13. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector exhibits a different level of reflectance at angles of light incidence of from about 30 to about 80 degrees.

14. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector exhibits a different level of reflectance at angles of light incidence of from about 30 to about 60 degrees.

15. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector reflects at least 90% of light that is incident at an angle between from about 45 and up to and including 90 degrees, and that transmits more than 50% of the light incident at less than 45 degrees.

16. The radiographic phosphor panel of claim 1 wherein said polymeric multi-layer reflector reflects at least 95% of light that is incident at an angle between from about 45 and up to and including 90 degrees, and that transmits more than 60% of the light incident at less than 45 degrees.

17. The panel of claim 1 wherein said polymeric multi-layer reflector comprises alternating layers of polymers wherein one of said alternating layers is comprised of a polymer selected from the group consisting of poly(ethylene 2,6-naphthalate) (PEN), poly(ethylene terephthalate) (PET), and copolymers thereof.

18. The panel of claim 1 wherein said polymeric multi-layer reflector comprises alternating layers of polymers wherein one of said alternating layers is comprised of a polymer selected from the group consisting of polymethylmethacrylate (PMMA), polyethyl methacrylate (PEMA), copolymers of PMMA (coPMMA), a blend of PMMA and poly(vinylidene fluoride) (PVDF), poly(ethylene-co-octene) (PE-PO), poly (propylene-co-ethylene) (PPPE), a copolymer of atactic polypropylene (aPP) and isotactic polypropylene (iPP), functionalized polyolefin, and linear low density polyethylene-g-maleic anhydride (LLDPE-g-MA).

19. The radiographic phosphor panel of claim 1 further comprises a protective overcoat disposed on said phosphor layer.

20. The radiographic phosphor panel of claim 1 wherein said phosphor layer comprises phosphor particles that emit light in the range of from about 350 to about 750 nm of the electromagnetic spectrum.

21. The radiographic phosphor panel of claim 20 wherein said phosphor layer comprises phosphor particles that have a primary emission at about 545 nm.

22. The radiographic phosphor panel of claim 1 wherein said phosphor layer comprises a phosphor chosen from rare earth oxychalcogenide and halide phosphors of the formula:

23. The radiographic phosphor panel according to claim 22 wherein said phosphor is a terbium-activated gadolinium oxysulfide phosphor.

24. A radiographic imaging assembly comprising at least one radiographic phosphor panel comprising a phosphor layer adjacent to a polymeric multi-layer reflector that exhibits a different level of reflectance of light depending upon the angle of light incidence that is greater than 0 and up to and including 90 degrees, and on the opposing side of said reflector, a light absorbing substrate, wherein said at least one radiographic phosphor panel is arranged in association with a photosensitive recording material.

25. The radiographic imaging assembly of claim 24 wherein said photosensitive recording material is a silver halide radiographic film.