System for controlling a variable valve actuation system

• US 6,655,349 B1
• Filed: 12/30/2002
• Issued: 12/02/2003
• Est. Priority Date: 12/30/2002
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Cavanagh, Mark S.
• Primary Examiner(s): MOHANTY, BIBHU R
• Application Number:
  US10/331,165
• Time in Patent Office: 337 Days
• Field of Search: 123/321, 123/90.16, 123/319, 123/322, 123/90.15
• US Class Current: 123/321
• CPC Class Codes: F01L 1/181 Centre pivot rocking arms
• CPC Class Codes: F01L 1/26 characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder with coaxial valves F01L1/28
• CPC Class Codes: F01L 13/065 Compression release engine retarders of the "Jacobs Manufacturing" type
• CPC Class Codes: F01L 2760/004 whereby braking is exclusively produced by compression in the cylinders
• CPC Class Codes: F01L 2800/00 Methods of operation using a variable valve timing mechanism
• CPC Class Codes: F02B 2275/32 Miller cycle
• CPC Class Codes: F02B 29/0406 Layout of the intake air cooling or coolant circuit
• CPC Class Codes: F02D 13/0269 Controlling the valves to perform a Miller-Atkinson cycle
• CPC Class Codes: F02D 13/04 using engine as brake
• CPC Class Codes: F02D 2041/001 for engines with variable valve actuation
• CPC Class Codes: F02D 41/0002 Controlling intake air
• CPC Class Codes: F02D 41/12 for deceleration F02D41/0005, F02D41/107 take precedence
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A method of controlling a valve actuation system is provided. An intake cam assembly is operated to move an intake valve between a first position and a second position. An exhaust cam assembly is operated to move an exhaust valve between a first position a second position. An engine brake is operated to selectively move the exhaust valve from the first position towards the second position when a piston is at or near a top-dead-center position of a compression stroke. At least one operating parameter of the engine is sensed. A desired intake valve actuation period is determined based on the at least one operating parameter. A valve actuator is engaged with the intake valve to prevent the intake valve from returning to the first position in response to operation of the intake cam assembly. The valve actuator is released to allow the intake valve to return to the first position at the end of the determined valve actuation period.

Claims

1. A method of controlling a valve actuation system for an engine, comprising:

operating an intake cam assembly to move an intake valve between a first position where the intake valve blocks a flow of fluid relative to a cylinder and a second position where the intake valve allows a flow of fluid relative to the cylinder;

operating an exhaust cam assembly to move an exhaust valve between a first position where the exhaust valve blocks a flow of fluid and a second position where the exhaust valve allows a flow of fluid;

operating an engine brake to selectively move the exhaust valve from the first position towards the second position when a piston is at or near a top-dead-center position of a compression stroke;

sensing at least one operating parameter of the engine;

determining a desired intake valve actuation period based on the at least one operating parameter;

operating a valve actuator to selectively prevent the intake valve from returning to the first position in response to operation of the intake cam assembly; and

releasing the valve actuator to allow the intake valve to return to the first position at the end of the determined valve actuation period.

2. The method of claim 1, further including increasing the pressure of air provided to the cylinder.

3. The method of claim 2, wherein the at least one operating parameter of the engine is the pressure of the air provided to the cylinder.

4. The method of claim 1, wherein the at least one operating parameter of the engine is a speed of the engine.

5. The method of claim 1, further including accessing a map defining a relationship between the at least one operating parameter and a valve actuation period to determine the desired valve actuation period.

6. The method of claim 5, wherein the desired valve actuation period is adapted to achieve a desired compression ratio in the cylinder.

7. The method of claim 1, wherein the desired valve actuation period is determined as a function of an engine speed and an intake air pressure.

8. The method of claim 1, wherein the desired valve actuation period extends the closing of the intake valve by a predetermined number of degrees of a rotation of a crankshaft.

9. A valve actuation system for an engine, comprising:

an intake valve moveable between a first position where the intake valve prevents a flow of fluid and a second position where the intake valve allows a flow of fluid;

an intake cam assembly connected to the intake valve to move the intake valve between the first position and the second position;

an exhaust valve moveable between a first position where the exhaust valve prevents a flow of fluid and a second position where the exhaust valve allows a flow of fluid;

an exhaust cam assembly connected to the exhaust valve to move the exhaust valve between the first position and the second position;

a brake actuator adapted to operatively engage the exhaust valve and to move the exhaust valve from the first position towards the second position;

a valve actuator adapted to operatively engage the intake valve and to prevent the intake valve from returning to the first position;

a sensor operable to sense an operating parameter of the engine; and

a controller operable to determine a valve actuation period based on the sensed operating parameter of the engine and to actuate the valve actuator to prevent the intake valve from returning to the first position for the determined valve actuation period.

10. The system of claim 9, wherein the controller includes a memory storing a map defining a relationship between the at least one operating parameter and the valve actuation period.

11. The system of claim 10, wherein the map defines a relationship between an engine speed, an intake air pressure, and the valve actuation period.

12. The system of claim 11, wherein the map defines the valve actuation period as a function of the engine speed and the intake air pressure to optimize the operation of the brake actuator.

13. The system of claim 9, wherein the sensor is adapted to sense one of an intake air pressure and a speed of the engine.

14. The system of claim 13, further including a second sensor adapted to sense the other of the intake air pressure and the speed of the engine.

15. An engine, comprising:

an engine block defining at least one cylinder;

a piston slidably disposed within the at least one cylinder to reciprocate between a bottom-dead-center position and a top-dead-center position;

an intake valve moveable between a first position where the intake valve prevents a flow of fluid to the at least one cylinder and a second position where the intake valve allows a flow of fluid to the at least one cylinder;

an intake cam assembly connected to the intake valve to move the intake valve between the first position and the second position;

an exhaust valve moveable between a first position where the exhaust valve prevents a flow of fluid and a second position where the exhaust valve allows a flow of fluid;

an exhaust cam assembly connected to the exhaust valve to move the exhaust valve between the first position and the second position;

a brake actuator adapted to operatively engage the exhaust valve and to move the exhaust valve from the first position towards the second position when the piston is approaching the top-dead-center position in a compression stroke;

a valve actuator adapted to operatively engage the intake valve and to prevent the intake valve from returning to the first position;

a sensor operable to sense an operating parameter of the engine; and

a controller operable to determine a valve actuation period based on the sensed operating parameter of the engine and to actuate the valve actuator to prevent the intake valve from returning to the first position for the determined valve actuation period.

16. The engine of claim 15, further including at least one turbocharger adapted to increase the pressure of a flow of air provided to the at least one cylinder.

17. The engine of claim 15, wherein the controller includes a memory storing a map defining a relationship between an engine speed, an intake air pressure, and the valve actuation period.

18. The engine of claim 17, wherein the map defines the valve actuation period as a function of the engine speed and the intake air pressure to optimize the operation of the brake actuator.

19. The engine of claim 15, wherein the sensor is adapted to sense one of an intake air pressure and a speed of the engine.

20. The engine of claim 19, further including a second sensor adapted to sense the other of the intake air pressure and the speed of the engine.