Device for inserting dowels into freshly laid road surfaces

• US 6,655,869 B1
• Filed: 12/31/2001
• Issued: 12/02/2003
• Est. Priority Date: 02/05/1999
• Status: Expired due to Term

• Current Assignee: Wirtgen GmbH (Deere & Company)
• Original Assignee: Wirtgen GmbH (Deere & Company)
• Inventors: Mahlberg, Axel, Lenz, Martin, Thieme, Holger, Deeb, Mahmoud, Smolders, Raymond
• Primary Examiner(s): Hartmann, Gary S.
• Assistant Examiner(s): FLORIO, KRISTINE MARIE
• Application Number:
  US09/890,817
• Time in Patent Office: 701 Days
• Field of Search: 404/100, 404/88
• US Class Current: 404/88
• CPC Class Codes: E01C 23/04 Devices for laying inserting or positioning reinforcing elements or dowel bars with or without joint bodies installing or inserting joint bodies per se E01C23/023, E01C23/026; Removable supports for reinforcing or load transfer elements non- removable supports therefor E01C11/02 E01C11/16; side forms adapted to supporting reinforcement E01C19/50; Devices, e.g. removable forms, for making essentially horizontal ducts in paving, e.g. for prestressed reinforcements

Abstract

In a device for inserting dowels (2) in the vicinity of transverse expansion joints of freshly laid concrete road surfaces (4), comprising a machine frame (8) supported by traveling mechanisms (6), at least one storage container (10,12) for the dowels (2), a smoothing board (20) resting on the road surface (4) and including slits (24) running in a direction of travel and provided for accommodating the dowels (2), a retaining device (28) for the dowels on the slots (24), and a dowel placing device (32), it is provided that a line conveyor device (40) accepts separated dowels (2) in a section (44) of a bottom or lateral area (48,52) of the storage container (10,12) and delivers the dowels (2) to the slots in the smoothing board (20).

Claims

1. A device for inserting dowels (2) in the vicinity of transverse expansion joints of freshly laid concrete road surfaces (4), comprising

a machine frame (8) supported by traveling mechanisms (6),

at least one storage container (10,12) for the-dowels (2),

a smoothing board (20) resting on the road surface (4) and including slots (24) running in a direction of travel and provided for accommodating the dowels (2), a retaining device (28) for the dowels associated with each of the slots (24),

a continuous line conveyor device (40) disposed in transverse spanning relationship to the direction of travel and in alignment with a discharge area of said at least one storage container (10, 12), said conveyor device (40) including means (70) for directly receiving dowels (2) from an indiscriminately arranged stack of side-by-side dowels at said storage chamber discharge area along a first run portion of said conveyor device (40) and distributing said dowels (2) to the slots (24) along a second run portion of said conveyor device (40), said conveyor device second run portion extending above said slots (24), and means (34) movable through a plane defined by the conveyor device second run portion for pushing dowels (2) into a freshly laid concrete road surface.

2. The device according to claim 1, characterized in that the line conveyor device (40) comprises at least two conveyor chains (56,58,60,62) guided in parallel at a mutual distance.

3. The device according to claim 1, characterized in that the line conveyor device (40) comprises endlessly circulating elements.

4. The device according to claim 2, characterized in that the conveyor chains (56,58,60,62) of the line conveyor device (40) have arranged therebetween a chain conveyor device (18) comprising at least one endless chain (19) running synchronously with the line conveyor device (40) in the same running direction.

5. The device according to claim 1, characterized in that both sides of the machine frame (8) have arranged thereon one of said at least one storage container (10,12) for dowels (2) and that the running direction of the line conveyor device (40) can be switched.

6. The device according to claim 1, characterized in that the bottom area (48) and/or the lateral area (52) of the at least one storage container (10,12) extend obliquely to the road surface (4).

7. The device according to claim 2, characterized in that the chain links (66) of the line conveyor device (40) and the chain conveyor device (18) are provided with guide sheets (72) forming pockets (70) for receiving dowels (2) therebetween.

8. The device according to claim 1, characterized in that a counting device (74) counts the number of the dowels (2) accommodated by the line conveyor device (40) and transmits a count signals to a control device for the line conveyor device (40).

9. The device according to claim 8, characterized in that, in dependence on a signal from the control device, a release device (76) on the line conveyor device (40) pushes the dowels (2) out of an access region of the line conveyor device (40) back into the storage container (10,12) and moves the dowels (2) out of engagement with the line conveyor device (40).

10. The device according to claim 9, characterized in that the release device (76) comprises two release plates (78a,78b) arranged for parallel displacement.

11. The device according to claim 9, characterized in that the release device (76) comprises release plates (78a,78b) supported to be pivoted on the storage container (10,12).

12. The device according to claim 1, characterized in that the line conveyor device (40) is provided with a device for removing excess dowels (2) and replacing missing dowels (2), respectively.

13. The device according to claim 1, characterized in that the bottom wall (48) of the at least one storage container (10,12) is supported on elastic buffer elements (86) and comprises at least one vibration means (90).

14. The device according to claim 1, characterized in that a retaining devices (28) on the slots (24) are arranged to release the dowels (2) upon pressurization by a dowel placing means (32).

15. The device according to claim 1, characterized in that the retaining devices (28) for the dowels (2) comprise spring elements (94;

96) in the region of the slots (24).

16. The device according to claim 1, characterized in that the width of the slots (24) can be adapted to different dowel diameters and that, when changing the slot width, the position of the retaining devices (28) can be automatically changed such that the dowels (2) will not project upward beyond the slots (24).

17. The device according to claim 1, characterized in that the retaining devices (28) for the dowels (2) comprise two spring-loaded pivotable cam disks (98) arranged to receive and hold a dowel (2) therebetween in a starting position and to release the dowel (2) into the slot (24) upon pressurization of the dowel.

18. The device according to claim 17, characterized in that the cam disks (98) comprise a curved control face (110) and, after release of a dowel (2), perform a slowed movement into the starting position caused by the contact of the control face (110) with the downwardly moved dowel (2).

19. The device according to claim 1, characterized in that the working width of the line conveyor device (40) and the length of the slots (24) in the smoothing board (20) can be varied for adaptation to dowels (2) of different lengths.

20. The device according to claim 1, characterized in that the slots (24) have guide elements (33) arranged thereon for horizontal and vertical guidance of the line conveyor device (40).

21. The device according to claim 1, characterized in that the mutual distance of the slots (24) can be adjusted transversely to the moving direction.

22. The device according to claim 2, characterized in that the conveyor chains comprises twin chains (56,58,60,62).

23. The device according to claim 22, characterized in that the twin chains are arranged to laterally guide the dowels (2) by means of the guide sheets (72) of the outer conveyor chains (56,62).

24. The device according to claim 1, characterized in that the running direction of the line conveyor device (40) in the preferably linear section (44) of the storage container (10,12) bottom or lateral area (48,52) arranged obliquely to the road surface (4), extends from below to above for take-over of the dowels (2).

25. The device according to claim 1, characterized in that the line conveyor device (40) is guided through the storage container (10,12) in a bottom or lateral area (48,52).

26. The device according to claim 1, characterized by being integrated into a slip form paver.

27. The device according to claim 2, characterized in that the line conveyor device (40) comprises endlessly circulating elements.

28. The device according to claim 3, characterized in that the conveyor chains (56,58,60,62) of the line conveyor device (40) have arranged therebetween a chain conveyor device (18) comprising at least one endless chain (19) running synchronously with the line conveyor device (40) in the same running direction.

29. The device as defined in claim 1 wherein said conveyor device first and second run portions are angularly related relative to each other.

30. The device as defined in claim 1 wherein said conveyor device first run portion substantially overlies and closes the discharge area of said storage container.

31. The device as defined in claim 29 wherein said conveyor device first run portion substantially overlies and closes the discharge area of said storage container.

32. The device as defined in claim 28 wherein the conveyor device first run portion substantially covers said discharge area.

33. The device as defined in claim 28 wherein the conveyor device first run portion substantially covers said discharge area and defines a wall of said at least one storage container.

34. The device as defined in claim 29 wherein the conveyor device first run portion substantially covers said discharge area.

35. The device as defined in claim 29 wherein the conveyor device first run portion substantially covers said discharge area and defines a wall of said at least one storage container.