Apparatus for preparing an eyeglass lens having a controller for conveyor and curing units
First Claim
Patent Images
1. An apparatus for preparing an eyeglass lens, comprising:
- a first lens curing unit comprising a first activating light source, wherein the first activating light source is configured to direct activating light toward a mold assembly during use;
a second lens curing unit comprising a second activating light source and heating system, wherein the second activating light source is configured to direct activating light toward a mold assembly during use; and
wherein the heating system is configured to heat the interior of the second lens curing unit;
a conveyor system configured to convey the mold assembly from the first lens curing unit into and through the second lens curing unit; and
a controller coupled to the heating system of the second curing unit and the conveyor system, the controller being configured to control the operation of the heating system and the conveyor system during use.
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Abstract
A high volume lens curing system is described. The high volume lens curing system may be configured to cure multiple eyeglass lenses in a continuous manner. An embodiment of the lens curing system includes an apparatus for preparing an eyeglass lens. The apparatus may include one or more lens curing units and a mold assembly. At least one lens curing unit may include a heating system. In some embodiments, the apparatus may include a conveyor system configured to convey the mold assembly through the lens curing unit. A controller may be coupled to the heating system and the heating system. The controller may control the heating system and the conveyor system.
266 Citations
50 Claims
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1. An apparatus for preparing an eyeglass lens, comprising:
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a first lens curing unit comprising a first activating light source, wherein the first activating light source is configured to direct activating light toward a mold assembly during use;
a second lens curing unit comprising a second activating light source and heating system, wherein the second activating light source is configured to direct activating light toward a mold assembly during use; and
wherein the heating system is configured to heat the interior of the second lens curing unit;
a conveyor system configured to convey the mold assembly from the first lens curing unit into and through the second lens curing unit; and
a controller coupled to the heating system of the second curing unit and the conveyor system, the controller being configured to control the operation of the heating system and the conveyor system during use. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21)
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22. An apparatus for preparing an eyeglass lens, comprising:
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a lens curing unit comprising an activating light source and a heating system, wherein the activating light source is configured to direct activating light toward a mold assembly during use; and
wherein the heating system is configured to heat the interior of the lens curing unit;
a conveyor system configured to convey the mold assembly through the lens curing unit; and
a controller coupled to the heating system of the lens curing unit and the conveyor system, the controller being configured to control the operation of the heating system and the conveyor system during use. - View Dependent Claims (23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50)
an additional activating light source disposed in an additional lens curing unit, wherein the additional activating light source is configured to direct activating light toward a mold assembly during use; and
a filter disposed directly adjacent to the additional activating light source, the filter being configured to manipulate an intensity of the activating light emanating from the additional activating light source.
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43. The apparatus of claim 22, further comprising:
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an additional activating light source disposed in the additional lens curing unit, wherein the additional activating light source is configured to direct activating light toward a mold assembly during use;
a first filter disposed directly adjacent to the activating light source, the filter being configured to manipulate an intensity of the activating light emanating from the activating light source;
a second filter disposed directly adjacent to the additional activating light source, the filter being configured to manipulate an intensity of the activating light emanating from the additional activating light source.
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44. The apparatus of claim 22, further comprising an additional lens curing unit;
- and an air distributor positioned within the lens curing unit, the air distributor being configured to circulate air within the lens curing unit during use.
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45. The apparatus of claim 22, further comprising an additional lens curing unit;
- and a programmable controller wherein the programmable controller is configured to substantially simultaneously control operation of the lens curing unit and the additional lens curing unit during use.
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46. The apparatus of claim 22, further comprising an additional activating light source disposed in an additional lens curing unit, wherein the activating light source comprises a fluorescent lamp, and wherein the additional activating light source further comprises a flasher ballast system coupled to the fluorescent lamp.
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47. The apparatus of claim 22, further comprising an additional lens curing unit and wherein the conveyor system comprises a continuous flexible member extending from the lens curing unit through the additional lens curing unit;
- and wherein the flexible member is configured to interact with a mold assembly to convey the mold assembly through the lens curing unit, to the additional lens curing unit and through the additional lens curing unit.
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48. The apparatus of claim 22, further comprising
an additional lens curing unit, wherein the lens curing unit comprises an additional activating light source, wherein the activating light source configured to direct activating light toward the mold assembly during use; - and
an anneal unit, the anneal unit comprising an anneal unit heating system, wherein the anneal unit heating system is configured to heat the interior of the anneal unit.
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49. The apparatus of claim 22, further comprising an additional lens curing unit and wherein the conveyor system comprises two discrete conveyors, wherein the first conveyor is configured to convey the mold assembly from the lens curing unit to the additional lens curing unit;
- and wherein the second conveyor is configured to convey the mold assemblies through the additional lens curing unit.
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50. The apparatus of claim 22, further comprising an additional lens curing unit, and wherein the conveyor system is further configured to convey the mold assembly from the lens curing unit into and through the additional lens curing unit, and wherein the conveyor system comprises a flexible member configured to interact with a mold assembly, wherein the flexible member is coupled to a motor configured to move the flexible member through the conveyor system.
Specification